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Sharik Khan
QA/QC Manager
DIP 2, Dubai,Dubai
Summary
As a highly skilled QA/QC Manager with diverse experience, I have developed a keen eye for detail and a passion for excellence. My expertise spans Non-Destructive Examination (NDE), piping engineering, painting, and welding, enabling me to manage every aspect of the quality assurance and control process effectively. I hold certifications in BGAS Level 2 painting, API Specification Q1 10th Edition Practitioner, and Lead Auditor ISO 9001:2015, along with auditor training, and my extensive experience in vendor development further enhances my value to any organization.
I possess a comprehensive understanding of valve products, including API 600, API 602, API 609, API 6D, API 6A, API 623, API 594, BS 1873, and BS 1868, and have successfully led teams in new product development and product realization processes. My role in transitioning the company’s Quality Management System (QMS) from API Q1 9th Edition to 10th Edition, including the independent development and implementation of all departmental procedures, underscores my capability to handle complex quality management tasks.
With deep knowledge of API Q1 and ISO 9001:2015 audit procedures, I have been instrumental in setting company quality policies and objectives, fostering a culture of continuous improvement. I have a proven track record of success, having executed projects for leading companies such as ADNOC Onshore/Offshore, AGP, PDO, KOC, and KNPC. My experience extends to managing actuator systems, including pneumatic, Motor Operated Valves (MOV), hydraulic, and Gas Over Oil (GOV), demonstrating my versatility across various quality control domains.
Currently, I manage a team of 7 Welding & QC Engineers, overseeing all QA/QC activities from inspection and testing to compliance and risk management. My leadership has been critical in maintaining high standards and achieving project success, even in the most challenging environments.
I am a lifelong learner, continually seeking opportunities to expand my skills and knowledge. My ability to thrive in fast-paced, dynamic settings, combined with my commitment to quality and excellence, makes me a valuable asset to any organization. I am confident that my expertise and proven track record will contribute significantly to driving success and achieving outstanding results.
Overview
15
15
years of professional experience
7
7
years of post-secondary education
6
6
Certificates
5
5
Languages
Work History
QA/QC Manager
Samamat Flow Control LLC
DIP - 2, Dubai, Dubai
01.2024 - Current
- Team Leadership:
Manage and lead a team of 7 Engineers, providing guidance, support, and direction to ensure that quality standards and project deadlines are consistently met.
Conduct performance evaluations, mentor team members, and identify training needs to foster professional development and maintain high levels of competence within the team.
- API Q1 Standard Implementation:
API Q1 9th Edition: Contributed to the development and implementation of company procedures in compliance with the API Q1 9th Edition, ensuring alignment with industry standards.
API Q1 10th Edition Transition: Led the successful transition from API Q1 9th Edition to 10th Edition by independently developing and implementing the complete Quality Management System (QMS) and all associated departmental procedures.
- Quality Management System (QMS) Oversight: Developed and maintained a comprehensive QMS in compliance with API, ISO, and customer-specific standards, ensuring consistent product quality and process efficiency.
- Inspection and Testing Management: Supervised all inspection and testing activities, including dimensional checks, material verification, NDT, PWHT, CRYO tests, and functional testing of valves, ensuring adherence to inspection test plans (ITPs).
- Supplier Quality Assurance: Evaluated and approved suppliers, conducted supplier audits, and managed non-conformance issues, ensuring the supply chain met stringent quality standards.
- Product Certification and Compliance: Managed product certification processes, ensuring compliance with industry standards (API 6D, API 6A, API 602,API 600, API 594 & API 609) and customer requirements, and maintained detailed certification documentation.
- Continuous Improvement Initiatives: Led continuous improvement projects, utilizing root cause analysis and CAPA to reduce defects and enhance product quality and process efficiency.
- Audit Management: Prepared for and managed internal and external audits, including API Q1, ISO 9001, PED and customer audits, ensuring all findings were addressed promptly with effective corrective actions.
- Training and Development: Conducted training programs for QA/QC inspectors and production teams, ensuring adherence to quality standards and fostering a culture of continuous improvement.
- Customer Liaison: Served as the primary point of contact for quality-related inquiries, managed customer complaints, and ensured timely resolution and communication.
- Documentation and Reporting: Maintained comprehensive records of quality activities and prepared quality performance reports for senior management, focusing on key metrics and improvement opportunities.
- Regulatory Compliance: Ensured ongoing compliance with the latest industry regulations and standards, staying informed of updates and integrating them into company practices.
- Risk Management: Identified and mitigated risks related to product quality and manufacturing processes, implementing strategies to minimize impact and ensure consistent compliance.
- Self-motivated, with a strong sense of personal responsibility.
- Excellent communication skills, both verbal and written.
Quality Control Manager
Samamat Flow Control LLC
DIP - 2, Dubai, Dubai
10.2021 - 12.2023
- Developing and implementing quality control procedures and processes.
- Establishing quality objectives and targets and creating a quality management system.
- Conducting regular inspections of manufacturing processes.
- Identifying and resolving quality issues and developing corrective actions.
- Leading and supervising a team of quality engineers / inspectors and technicians.
- Developing and maintaining relationships with suppliers and customers.
- Managing documentation and record-keeping processes for quality assurance and control activities.
- Conducting root cause analysis and problem-solving techniques.
Keeping up-to-date with industry regulations and standards. - Coordinating with other departments to ensure quality considerations are taken into account throughout the product lifecycle.
- Monitoring and assessing the quality of products or services.
Managing and supervising the quality control team. - Identifying and resolving quality control issues and working with relevant departments to find the root cause and implement corrective actions.
- Ensuring compliance with relevant regulatory requirements.
Providing regular reports and metrics on quality control performance. - Collaborating with other departments to ensure customer requirements and expectations are met.
- Conducting quality control audits and assessments.
- Working with suppliers and vendors to ensure their products or services meet quality standards and requirements.
- Continuously improving quality control processes and procedures.
- Implementing quality control training programs for employees.
- Developing and implementing quality control plans for new products or services.
- Conducting supplier assessments to evaluate supplier quality and reliability.
- Collaborating with cross-functional teams to resolve customer complaints and implement corrective actions.
- Developing and maintaining quality control policies, procedures, and manuals.
- Preparing and presenting quality control reports and recommendations to senior management.
- Conducting risk assessments to identify and mitigate potential quality control risks.
- Managing the company's quality control budget.
- Maintaining positive working relationships with stakeholders.
- Participating in industry associations and forums.
- Continuously improving the company's quality control system.
Assistant Quality Control Manager
Samamat Flow Control LLC
DIP - 2, Dubai , Dubai
11.2016 - 09.2021
- Played major role in implementation of ISO 9001:2015 and API Q1 implementation.
- Achieved API 6D, API 600, API 602, and API 594 certifications within scheduled time.
- Applied coaching techniques and tools to support team members in improving performance.
- Implemented new quality assurance and control standards to meet API, ISO, and management-set goal requirements.
- Established and tracked quality department goals and objectives.
- Determined quality department standards, practices, and procedures.
- Enforced automated practice systems to assure consistent quality of production.
- Supported team in vendor development for quality materials.
- Process optimized to have fast rate production without compromise in quality standards.
- Monitored staff organization and suggested improvements to daily functionality.
- Developed quality planning for multiple new product launches by verifying customer requirements and implementing in design and production.
- Tracked quality issues with external customers, suppliers, and internal plant operations.
- Scheduled and chaired quality review meetings to review effectiveness of performance, mitigating risk, improving throughput, and achieving customer satisfaction.
- Supported the Management in developing and implementing quality control procedures and processes.
- Conducted regular inspections of manufacturing processes to ensure compliance with established procedures and specifications.
- Assisted in identifying and resolving quality issues that arise during the production process and developing corrective actions to prevent reoccurrence.
- Supported the Management in leading and supervising a team of quality inspectors and technicians.
- Assisted in developing and maintaining relationships with suppliers and customers to ensure quality requirements are understood and met.
- Managed documentation and record-keeping processes for quality assurance and control activities.
- Conducted root cause analysis and other problem-solving techniques to identify the underlying causes of quality issues and developing appropriate solutions.
- Kept up-to-date with industry regulations and standards and ensured compliance with these requirements.
- Coordinated with other departments to ensure quality considerations are taken into account throughout the product lifecycle.
- Participated in monitoring and assessment of the quality of products or services, identifying areas for improvement, and implementing corrective actions
- Assisted in managing and supervising the quality control team.
- Identified and resolved quality control issues that arise during the production or service delivery process.
- Ensured compliance with relevant regulatory requirements and updated processes and procedures accordingly.
- Provided regular reports and metrics on the quality control performance of the company.
- Collaborated with other departments to ensure products or services meet customer requirements and expectations.
- Conducted quality control audits and assessments to ensure required quality standards are met.
- Participated in supplier assessments to evaluate supplier quality and reliability
- Collaborated with cross-functional teams to resolve customer complaints and implement corrective actions.
- Participated in the development and implementation of quality control plans for new products or services.
- Maintained a positive and collaborative working relationship with internal and external stakeholders.
Valve QC Engineer
Gerab National Enterpricess
Jebel Ali, Dubai
03.2013 - 11.2016
- Implementing and maintaining Quality departmental procedures
- Conducting inspection and testing at various stages of production
- Developing and implementing inspection and testing procedures, work instructions, and checklists
- Reviewing customer specifications and requirements
- Identifying and analyzing non-conformances and implementing corrective and preventive actions
- Conducting supplier evaluations and audits
- Providing technical support to production and other departments
Keeping up-to-date with industry regulations, standards, and best practices - Participating in continuous improvement initiatives
- Working closely with customers, sales, and engineering teams
Managing and maintaining inspection and testing equipment, tools, and instruments - Developing and delivering training programs
- Maintaining quality records
- Communicating with suppliers, customers, and internal stakeholders.
Site QC Engineer
Thermo LLC
Al Ruwais , Abudhabi
02.2011 - 05.2013
- Develop and implement quality control procedures and processes to ensure that products or construction projects meet customer and industry standards and specifications.
- Inspect and test materials, equipment, and products at various stages of the construction or manufacturing process to ensure compliance with quality standards.
- Analyze and interpret engineering drawings, schematics, and specifications to ensure that products and construction projects meet design requirements.
- Identify non-conformances and defects in materials, products, and construction projects, and work with the project team to implement corrective actions.
- Review and approve quality control documentation, such as inspection reports, test plans, and other quality-related documents.
- Monitor and report on quality-related metrics, such as defect rates, rework rates, and customer satisfaction.
- Work closely with project managers, engineers, and other team members to ensure that quality standards are met throughout the project lifecycle.
- Provide technical support and guidance to other team members on quality-related matters.
- Conduct quality-related training sessions for team members to ensure that they understand and comply with quality standards.
- Develop and maintain relationships with customers and suppliers to ensure that quality-related issues are resolved in a timely and effective manner.
- Participate in project meetings and provide updates on quality-related matters to the project team.
- Ensure that all quality control procedures and processes are in compliance with industry standards, regulatory requirements, and company policies.
- Manage and maintain inspection equipment, tools, and instruments to ensure accuracy and reliability.
- Identify opportunities for continuous improvement in quality control processes and procedures, and work with the project team to implement changes.
- Ensure that all quality-related documentation is maintained and stored appropriately to ensure traceability and accountability.
Site Engineer
Thermo LLC
Al Ruwais, Abudhabi
02.2010 - 03.2011
- Ensuring that all mechanical works on the site are carried out in accordance with project specifications, standards, and applicable codes.
- Managing and coordinating the mechanical installation and commissioning activities, including equipment alignment, piping and welding, and mechanical testing.
- Ensuring that all mechanical equipment is installed and maintained correctly and operates safely and efficiently.
- Providing technical support to the project team, including designers, estimators, and construction personnel.
- Managing the project schedule and ensuring that mechanical activities are completed on time and within budget.
- Conducting inspections and tests on mechanical equipment and systems to ensure compliance with project specifications and applicable codes and standards.
- Providing technical input during project planning and design phases, including selection of mechanical equipment and systems.
- Managing and coordinating the mechanical aspects of the project with other engineering disciplines, such as electrical and civil engineering.
- Monitoring and controlling project costs related to mechanical works, including labor, materials, and equipment.
- Preparing and reviewing project documentation, including mechanical drawings, specifications, and procedures.
Education
Bachelor of Engineering Technology - Mechanical Discipline
Vivekananda College of Engineering And Technology
Karnataka 01.2007 - 07.2010
Diploma - Mechanical Engineering
Vivekananda Polytechnique
Karnataka 01.2003 - 06.2006
Skills
Employee supervision
Software
MS Office
Certification
PAINTING INSPECTOR BGAS GRADE 2
Notable Project Handled
- ADNOC ONSHORE - THREE YEARS LTPA FOR GLOBE VALVE 2" CLASS 2500 - BODY - CS / INC 625 TRIM - UAE
- D&L AEOROPACK - SOUTHERN STAR FIT PROJECT - BALL VALVE,CHECK VALVE, GATE VALVE , GLOBE VALVE, & NEEDLE VALVES - 1/2" to 10" CLASS 150 to 800 - BODY - CS / SS316 / SEAT RPTFE - TRIMS - PHILIPPINES
- ADNOC OFFSHORE - LOWER ZAKUM FIELD - BALL VALVES - MATERIAL INCONEL 625 - LIP SEAL - 3/4" CLASS 2500 - UAE
- ADNOC ONSHORE -BU HASA TIE INS - ESDV PNEUMATIC - 3" CLASS 1500 - BODY - CS / INC 625 / PEEK / LIP SEAL - UAE
- AL DHAFRA PETROLEUM - HALIBA & NEAR HALIBA EARLY PRODUCTION - 1/2" ‐ 16" CLASS UPTO 900 - BALL, GLOBE & CHECK VALVES - BODY - CS / SS / INC 625 / LIP SEAL
- EIL‐DANGOTE - DANGOTE REFINERY -BUTTERFLY VALVE, BALL VALVE, GATE VALVE, GLOBE VALVE AND CHECK VALVES - 1/2" TO 48" CLASS UPTO 600 - BODY CS / SS TRIMS - NIGERIA
- ADNOC ONSHORE - BAB FIELD - GATE VALVE - 8" CLASS 2500 - BODY - CS / INC TRIM - UAE
- ADNOC ONSHORE - THREE YEARS LTPA - GLOBE VALVE - API 6A - 2" RATING 10000 PSI - BODY CS / INC 625 / 718 TRIMS - UAE
- ADNOC OFFSHORE - BALL VALVES - MATERIAL INCONEL 625 - LIP SEAL - 10" CLASS 2500 - UAE
- ADNOC OFFSHORE - SWING CHECK VALVES - MATERIAL DUPLEX - 6" CLASS 600 - UAE
- PETRONAS - SHUT DOWN REQUIREMENTS - BALL VALVE, CHECK VALVE, GATE VALVE - 1/2" TO 12 "- CLASS UPTO 600 -MALAYSIA
- MODULAR EQUIPMENT - H2 PLANT PROJECT - GATE VALVE , CHECK VALVE AND BUTTER FLY VALVE - 6" TO 18" - UPTO 600 - USA
- ADNOC ONSHORE - THREE YEARS LTPA - BALL VALVE - 1" TO 8" - CLASS UPTO 2500 - BODY - CS / SS 316 / INC 625 - UAE
- SONATRACH - EXPRO MERCURY REMOVAL UNIT - BALL VALVE , ESDV VALVE, PNEUMATIC ACTUATOR - 1/2"TO 24" CLASS UPTO 1500 - ALGERIA - NON ARH REQUIREMENTS
- PETROJET - SUCO PETROJET - BALL VALVE , MOV AND ESDV PNEUMATIC ACTUATOR - 2" TO 30 " CLASS 150 - EGYPT
- ADNOC GAS PROCESSING - RUWAIS CAPACITY ENHANCEMENT OF NGL TRAINS 1, 2, 3 & 4 - 1/2 " to 20" , CLASS UPTO 600 - BODY CS / SS 316 / TRIM SS 316 / INC 625 / LIP SEAL / RPTFE / PEEK , PCTFE - UAE
- ADNOC GAS PROCESSING - UPGRADE OF ADIP TANKS IN RUWAIS TRAIN 1&2 - 1/2 " to 8" , CLASS UPTO 300 - BODY CS / SS 316 / TRIM SS -UAE
- ADNOC ONSHORE - EPC FOR ASAB FIELD DEVELOPMENT – PHASE II (STAGE -2) - 1" TO 16 " - CLASS 150 - CS / INC TRIM - UAE
Accomplishments
- Successful API Q1 Transition: Led the seamless transition from API Q1 9th Edition to 10th Edition for the company's Quality Management System (QMS), independently developing and implementing all necessary departmental procedures, ensuring full compliance ahead of schedule.
- Quality Improvement Initiatives: Spearheaded continuous improvement initiatives that reduced product defects within the first year, enhancing overall product quality and customer satisfaction.
- Key Project Executions: Successfully executed quality control processes for high-profile projects with major clients such as ADNOC Onshore/Offshore, AGP, PDO, KOC, and KNPC, consistently meeting or exceeding client expectations.
- Leadership in New Product Development: Led the quality team in the development and realization of new valve products API 6A, API 6D, API 600, API 602, API 594 and API 609.
- Audit Success: Achieved successful outcomes in multiple ISO 9001:2015 and API Q1 audits, with zero major non-conformities, demonstrating a robust and compliant quality management system.
- Team Development and Management: Developed and managed a team of 7 Welding & QC Engineers, significantly improving team performance and productivity through targeted training and mentoring programs.
- Vendor Development and Quality Assurance: Implemented a vendor development program that improved supplier quality, reducing material rejections and delays in the production process.
- Cost Savings through Process Optimization: Identified and implemented process optimizations in the welding and inspection processes that resulted reduction in operational costs without compromising quality.
- Actuator System Expertise: Enhanced company capabilities by leading the quality assurance for actuator systems, including pneumatic, MOV, hydraulic, and GOV, contributing to successful project completions and client satisfaction.
- Customer Complaint Resolution: Improved customer complaint resolution time , increasing client retention and satisfaction through effective problem-solving and proactive communication strategies.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Work Preference
Work Type
Full TimeWork Location
HybridImportant To Me
Work-life balanceCareer advancementCompany CulturePersonal development programsQuote
Quality means doing it right when no one is looking.
Henry Ford
Languages
English
Advanced (C1)
Hindi
Bilingual or Proficient (C2)
Malayalam
Advanced (C1)
Tamil
Upper intermediate (B2)
Interests
Quality Assurance & Control
Continuous Improvement
Technical Expertise
Problem-Solving
Leadership & Mentorship
Innovation in Manufacturing
Professional Development
Timeline
API Specification Q1 10th Ed. Practitioner
06-2024
QA/QC Manager
Samamat Flow Control LLC
01.2024 - Current
ISO 9001 : 2015 LEAD AUDITOR
07-2023
Quality Control Manager
Samamat Flow Control LLC
10.2021 - 12.2023
PAINTING INSPECTOR BGAS GRADE 2
01-2020
ISO 9001 : 2015 INTERNAL AUDITOR
01-2018
Assistant Quality Control Manager
Samamat Flow Control LLC
11.2016 - 09.2021
NDE LEVEL II - ET/MT/PT/RT/UT/VT
03-2015
Valve QC Engineer
Gerab National Enterpricess
03.2013 - 11.2016
Site QC Engineer
Thermo LLC
02.2011 - 05.2013
Site Engineer
Thermo LLC
02.2010 - 03.2011
PIPING ENGINEERING - PG-DIPLOMA
01-2010
Bachelor of Engineering Technology - Mechanical Discipline
Vivekananda College of Engineering And Technology
01.2007 - 07.2010
Diploma - Mechanical Engineering
Vivekananda Polytechnique
01.2003 - 06.2006
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