Stalin Lakshmanan
Ras Al-Khaimah,RK
Summary
I'm having 18+ years of experience in Maintenance, Production & Service in FMCG (Packaging Machines & Beverage). Seeking to work in a responsible position in a renowned manufacturing company. Highly motivated Production Engineer with comprehensive experience in process improvement, quality assurance and manufacturing. Exceptionally talented at investigating and sourcing new equipment and identifying and addressing technical issues. Dynamic professional possessing excellent planning, executing and monitoring capabilities.
Overview
17
17
years of professional experience
Work History
Production Engineer
BMJ Industries
05.2024 - Current
- Packing In-Charge) – Complete Operation process & Maintenance
- Overseeing the complete operation process and maintenance of the packing department
- Ensuring that all packing activities are performed efficiently and in accordance with safety standards Project
- Management for process improvement & cost reduction
- Planning and organizing packing process on production schedules and demands
- Analyze production requirements, forecast capacity, and allocate resources accordingly
- Ensuring quality control responsible for setting up quality control measures to ensure that the packed products meet the required standards
- This includes conducting regular inspections of the packing line and implementing corrective actions as needed
- Collaborate with the quality control team to maintain product integrity
- Oversees the packing team, providing guidance and support to ensure optimal performance
- They delegate tasks, monitor progress, and ensure that all employees are trained on proper packing techniques
- Planning & coordinating for installation of machines, conversion of machines as and when needed
- Responsible for installation and Maintenance of machine & process improvement
- Assigning tasks for the team, training and motivating them to achieve the targets and ensuring delivery of production volume with desired quality
- Monitoring the performance of the machines and working with various teams for continuous process improvement which contributes towards cost reduction
- Trouble shooting and rectification of problems in various high-speed packing machine
- Planning and implementing preventive maintenance activities, ensuring the availability of spare parts and smooth running of machines on floor.
Manufacturing Executive
ATC Limited, ITC LTD
07.2017 - 04.2024
- Packing – Operation & Maintenance
- Looking after production related activities
- Planning and implementing continuous improvement in the line related quality and machine efficiency
- Project management for process improvement & cost reduction
- Coordinating for installation of machines, conversion of machines as and when needed
- Responsible for installation and Maintenance of machine & process improvement
- Assigning tasks for the team, training and motivating them to achieve the targets and ensuring delivery of production volume with desired quality
- Monitoring the performance of the machines and working with various teams for continuous process improvement which contributes towards cost reduction
- Trouble shooting and rectification of problems in various high-speed packing machine
- Planning and implementing preventive maintenance activities, ensuring the availability of spare parts and smooth running of machines on floor
- Installation and commissioning of the X2NV and X6 production line (AM14, X6, EMS Wrappers & Parcellor) complete independently in ATC Hosur
- Knowledge of MKL & EMS Wrapper & Parceller, Focke 349, GD Packaging machines technology.
Executive Engineer
COESIA India Private Ltd
03.2013 - 06.2017
- GD Italy) Tobacco Operation
- Independently set the machine with quality Nomee’s and achieved protocol X6 ATC Hosur 2016 at 89.3%
- Achieved 96.12% of efficiency after carried retro fit & deep maintenance activity at ATC Hosur 2015
- Independently installed Flex pack machine in ITC Saharanpur within the committed time frame and dry run done
- Independently did size conversion and MPA for X2NX C600 and CK done at GPI & BAT (DHAKA)
- Deep knowledge of GD Packaging machineries
- Building & Re-Building Packaging Machine
- Maintenance of internal drives & Sub-Assemblies
- Modification of Machine Design as per present requirement.
M S Beverage Cans & Can Ends
09.2012 - 01.2013
- Engineering
- Attending breakdown and repairs, both in the production line and utility
- Maintaining the Change Parts, Spares and other elements
- Planning and implementing continuous improvement in the line
- Maintaining and monitoring utilities such as Compressor (Rotary Screw Type), Chiller Plant, Vacuum Pumps, LPG Plant and ETP
- Carrying out established works during maintenance processes with proper work permit
- Ensure that machine is maintained to the high standards in compiling with health and safety legibility
- Upgraded the line speed by changing mat conveyors to Air track & vacuum ducts
- Coordinating for installation of machines and conversion of machines
- Assist development activity on shop floor related to new production trials new machines installation & trails, present machines modifications& increasing productivity, attending varies training programs, etc
- Maintaining Press, Conveyors, Tooling
- Worked on Water Consumption by utilizing the RO processed Wastage usefully.
Technician
ITC Ltd
08.2007 - 09.2012
- Handle the tasks of breakdown and setting high speed cigarette making machine as per production requirement
- Responsible for diagnosing & repairing any malfunctioning part of the line
- Perform responsibilities of providing effective support in the production activities by calibrating and carrying out preventive maintenance of machines
- Assigned the tasks of diagnosing and providing necessary inputs for smooth operation of machine
- Innovating and implementing new ideas to improve the process, quality and safety in the work stations through involving in program like I2I
- Adapting Quality predator system in everyday practice to have a measurable rectification
- Worked on Mark-8 Max, Loga, GD 121, Protos P2C.
Education
Diploma - Mechanic Machine Tool Maintenance
TVS Academy
2007
Skills
- Implementing automation projects to streamline operations and decrease dependence on manpower
- Effectively managing and leading teams
- Identifying and resolving issues to enhance the quality of the manufacturing process
- In-depth knowledge of industrial repair and process machines
- Extensive understanding of industrial repair and process machinery
- Strong background in preventative maintenance planning and implementation
- Thorough comprehension of internal systems and functions of machines
- Comprehensive knowledge of machine tools, equipment, and terminology
- In-depth understanding of manufacturing and production industry standards and operating principles
- Creative problem-solving skills and ability to generate innovative ideas
- Strong visual ability and proficient communication skills
Timeline
Production Engineer
BMJ Industries
05.2024 - Current
Manufacturing Executive
ATC Limited, ITC LTD
07.2017 - 04.2024
Executive Engineer
COESIA India Private Ltd
03.2013 - 06.2017
M S Beverage Cans & Can Ends
09.2012 - 01.2013
Technician
ITC Ltd
08.2007 - 09.2012
Diploma - Mechanic Machine Tool Maintenance
TVS Academy
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