Abdul Jailani AlauDeen

Results-oriented Mechanical Supervisor / QC Inspector with 17+ years’ experience in rotating & static equipment erection, commissioning, inspection, troubleshooting, and maintenance within Oil & Gas, Petrochemical, and Power sectors. Skilled in compressors, pumps, heat exchangers, cranes, coke cutting systems, vessels, and columns, with a proven track record in commissioning support, shutdown planning, RCA, QA/QC inspections, and vendor coordination. Adept at ensuring safety compliance, minimizing downtime, and delivering projects on time within quality standards.

• ROTARY EQUIPMENT
• Jobs Handled: Compressors (Centrifugal & Reciprocating), Horizontal & Vertical Pumps, Mixers, Air Cooled Heat Exchangers, Blowers, Belt Conveyors, Overhead Cranes, Jib Cranes, Elevators, Coke Cutting Systems etc.
• Compressors
• Various types: Propylene and Ethylene Gas Compressors, Propylene BOG Compressor, Product Gas Compressor, Regeneration Air Compressor, Cracked Gas Compressor, H2 Make-up Compressor, Recycle Gas Compressor, Wet Gas Compressor.
• Installation: Orientation, elevation, centering inspection for pumps, blowers, mixers.
• Pre-alignment of coupling inspection without pipe connection.
• Checking run-out, soft foot, shim plate details, flange gap and parallelism of suction/discharge flange.
• Final coupling alignment with pipe connection and pipe strain inspection.
• Spacer coupling installation inspection after completion of final coupling alignment.
• Fin Fan Cooler (Air Cooled Heat Exchanger)
• Installation and orientation inspection of exchanger structure.
• Checking drum circularity for fan installation.
• Alignment of exchanger motor on pedestal.
• Alignment of fan with respect to blade angle and pitch clearance.
• Belt alignment and motor shaft alignment during installation.
• Checking belt tension with tension tester within specified tolerance.
• Overhead Crane
• Check elevation and span distance of crane rails, rail clip welding, and end stop installation.
• Inspection of girder, trolley, wire ropes, pulleys etc.
• Functional test without load, with 100% SWL and proof load test with 125% SWL.
• Inspection of limit switch, speed switch, cross travel, wire rope limit switch etc.
• Elevator
• Inspection of mast assembly orientation and alignment.
• Checking installation of elevator car.
• Alignment inspection and distance check between car door and landing door apron.
• Functional and braking system test, limit switch inspection.
• Final full load drop test.
• Coke Cutting System (Decoking Package)
• Inspection of guide rail installation, orientation, alignment and span distances with Coker drum.
• Rail bolt tightening inspection.
• Crosshead installation and alignment with guide rail.
• Installation of mechanical end stoppers (top & bottom).
• Inspection of drill steam drive, latching devices, hoists, winch system, cutting hose.
• Cutting tool installation after cleaning drill steam drive.
• Function and load test for winch system, limit & speed switch check.
• STATIC EQUIPMENT
• Jobs Handled: Columns, Vessels, Drums, Lube Oil Skids, Elevators, Burners, Filters, Penstocks, Heat Exchangers, Flare Stacks, Sluice Gates, Towers etc.
• Vessels, Columns, Reactors, Filters
• Preparation for erection (foundation chipping, padding, elevation, centering).
• Positioning inspection as per design requirements.
• Verticality inspection.
• Anchor bolt tightening/inspection as per torque value & sequence.
• Pre-assembly inspection of internal trays.
• Inspection of tray support rings, floor levelness, weir height, downcomer clearance, bolt tightening.
• Leak test inspection of draw-off trays.
• Torqueing of bolts as per procedure.
• Final box-up inspection with ITP compliance.
• Flare Stack
• Base positioning as per coordinates.
• Stage-wise erection inspections.
• Final verticality and elevation check.
• Guide rail alignment and torqueing.
• Installation of riser pipes, utility pipes, winches, ropes.
• Functional and load testing of winch system.
• Heater & Heat Exchanger
• Installation inspection of radiant, convection, and stack modules.
• Alignment of coil piping and crossover piping.
• Reviewing NDT (RT, PMI, ferrite, thickness checks).
• Smoke test for radiant and convection ducts.
• Box-up inspection of heater and exchangers.
• Sluice Gate & Penstock
• Inspection of wall/frame gaps.
• Verticality and levelness of stem and shutter door.
• Alignment and sliding access check.
• Final actuator installation inspection.
• Key Deliverables
• Start-up and commissioning of rotating equipment and operational testing.
• Planning and implementing predictive & preventive maintenance schedules.
• Erection, commissioning, overhauling, troubleshooting & alignment of rotating equipment.
• Foundation, sole plate and shim elevation checks.
• Final visual inspection of rotary & static equipment.
• Documentation: coding system, completion packages, commissioning checklists.
• Vendor coordination for FAT/SAT, inspections and site support.
• Conducting run tests and functional checks as per standards.
• Reviewing vendor preservation procedures & maintaining preservation registers.
• QA/QC compliance with ASME, API, NACE, TEMA, SSPC.
• RCA (Root Cause Analysis) for rotary equipment failures.
• Columns
• Condensate stripper, de-ethanizer, de-butanizer, de-propanizer, C3 splitter, nitrogen rejection column.
• Inspection of trays (chimney, valve, bubble cap, hi-fi, conventional).
• Installation check of packings (metal, random, structured, grid, pall rings).
• Leak testing of trays and distributor nozzles.
• Installation of demister assemblies, downpipes, demisting cyclones.
• Operations & Maintenance
• Daily preventive & predictive maintenance activities.
• RCA for machine breakdowns.
• Shutdown & turnaround planning.
• SAP-based maintenance tracking.
• Alternative solutions for design/installation challenges.
• Quality Assurance & Control
• QA/QC documentation and preventive maintenance compliance.
• Equipment & process validation tests.
• Conducting audits to ensure compliance.

• Permit to Work System
• Confined Space Entry
• Safety Awareness
• Firefighting
• H2O Mask Training