ABDUL RAHIM LIYAKATH ALI
Dubai
Summary
Results-driven Production Engineer with over 6 years in manufacturing and assembly, specializing in performance testing and process improvement. Expertise in fire pump systems and controllers ensures compliance with NFPA 20 and UL/FM standards. Demonstrated ability in production supervision, quality documentation, and production planning within high-volume environments.
Overview
10
10
years of professional experience
Work History
Production Engineer – Testing & Manufacturing
SFFECO Global FZE
Dubai
08.2019 - Current
- Supervised production of electric, diesel, and jockey fire pump skids, ensuring adherence to quality standards.
- Oversaw assembly, alignment, and integration of end suction, split-case, and vertical turbine pumps.
- Supervised assembly and wiring of electric and diesel fire pump controllers and jockey controllers.
- Conducted pump performance testing (100%, 150%, churn), hydrostatic testing, and impeller balancing (G6.3).
- Ensured compliance with NFPA 20, UL, and FM standards during testing and production.
- Coordinated UL/FM third-party inspections, ensuring compliance and thorough documentation for Factory Acceptance Testing.
- Maintained calibration records and prepared detailed test reports.
- Improved testing procedures, reducing production cycle time by 20%.
- Monitored production schedules and coordinated with QA/QC and procurement teams.
- Executed complete production testing in accordance with NFPA 20, UL 448, and FM 200 global standards.
- Perform: Performance curve testing (Flow vs Head), Churn & rated point verification, Hydrostatic pressure testing, Diesel engine load testing, Motor power demand verification, Impeller dynamic balancing (G6.3).
- Verify driver selection (motor/engine) based on pump performance requirements.
Electrical Engineer – Manufacturing Support
Esteem Multisystems
Chennai
07.2016 - 05.2019
- Facilitated manufacturing of special-purpose industrial machines to meet production schedules.
- Built and wired control panels including PLCs, contactors, relays, and VFDs.
- Contributed to machine testing, commissioning, and troubleshooting to ensure operational efficiency.
- Confirmed material availability and secured production readiness for timely project execution.
- Ensured electrical safety compliance during manufacturing and installation.
- Produced special-purpose machines and industrial automation systems for various applications.
- Developed detailed schematics and documentation for electrical designs and installations.
- Provided technical support during installation and troubleshooting of electrical systems.
- Installed, tested and maintained a variety of electrical equipment including motors, generators, transformers.
Education
Bachelor of Engineering (B.E.) - Electrical & Electronics Engineering
Anna University Affiliated
IndiaSkills
- Production planning and management
- Production scheduling
- Production capacity planning and control
- Assembly line management
- Process enhancement
- Manufacturing support and capacity planning
- Pump performance testing
- Pump Pressure curve flow diagnostics and analysis
- UL/FM fire pump manufacturing
- NFPA 20 compliance
- Diesel and electric pump commissioning
- Technical troubleshooting
- Impeller balancing
- Control panel wiring and troubleshooting
- Fire pump controller assembly
- Controllers and automation integration
- Machining and fabrication
- Cost reduction strategies
- PLC programming (Siemens, Mitsubishi, Delta)
- VFD integration and HMI development
- ISO 9001:2015 standards
- ERP production systems
- MS Office and technical documentation
Accomplishments
- Reduced production test cycle time by 20% through workflow optimization.
- Successfully handled multiple UL/FM witness inspections with zero major non-conformities.
- Delivered high-volume fire pump skids within strict export timelines.
- Maintained 100% documentation compliance for certified projects.
Uae Driving License
Valid
Languages
English, Hindi, Malayalam and Tamil
Passport Valid Until
03/13/27
Personal Information
- Passport Number: P7965368
- Visa Status: Employment Visa – Free Zone
Timeline
Production Engineer – Testing & Manufacturing
SFFECO Global FZE
08.2019 - Current
Electrical Engineer – Manufacturing Support
Esteem Multisystems
07.2016 - 05.2019
Bachelor of Engineering (B.E.) - Electrical & Electronics Engineering
Anna University Affiliated