AHSAN RIZVI

• Accountable for providing engineering functions and project support to maintaining and upgrading Mill facilities, equipment and processes
• Involved in mechanical design, equipment selection, regulatory compliance, project management, contractor administration and other assigned duties
• Responsible for development and documentation of improved maintenance activity efficiency and effectiveness, and part of Continuous Improvement team
• Responsible for providing engineering support for maintenance / reliability work orders and support for internal projects
• Review engineering and maintenance specifications and propose design modifications to improve equipment and process reliability
• Responsible for administration of reliability documents and processes for sustainability, standardization and maintenance of master data
• Ensure that scope of work & the required engineering standards/specifications are followed as per Contract.
• Review/Check &approve the design and specifications including technical evaluation documents provided by Contractor/vendor.
• Manage overall OPEX project programs, preventive maintenance and repair of plant equipment and facilities.
• Follow up interface& turnover from construction at Mechanical Completion of Rotating Mechanical Equipment’s & handover Commissioning system to operations, which include Gas Turbines, Gas Compressors, Air compressors, Pumps, Piping and Static Equipment’s, as Heaters, Pressure Vessels, etc
• Troubleshooting emergency breakdowns
• Preventative maintenance, fixing breakdowns and/or replacing parts on many different production machines such as: rollers, dimple punches, riveters, benders, brakes, presses, punches, and other machinery
• Inspecting and monitoring machinery and equipment for pinch points and safety hazards; installing safety devices as require

§ To safely and cost effectively manage & control the Commissioning & maintenance program including support services & optimize mechanical rotating equipment’s reliability/availability to meet production targets.

§ Hands on experience on overhaul, trouble shooting, root cause analysis & condition monitoring of Gas Engines, Gas turbines, Reciprocating & Centrifugal Gas Compressors ,Pumps and other rotating equipment’s like fin fan coolers etc.

§ Manage the maintenance function to ensure safety is the uppermost priority. Ensure good standards of work quality and a cost effective operation. Maximize critical rotating machinery reliability & ensure all maintenance work scopes are optimally planned within the constraints of production. Progress personnel development through structured training both on job and competency related.

§ Carry out first line maintenance /installation of advanced rotating machinery equipment’s such as multi stage centrifugal pumps, reciprocating compressors, SGT 200gas turbines unit, Gas& diesel engines.

§ To investigate equipment technical issues and provide expert technical advice to management and other departments/divisions, particularly on the subjects of piping, valves, fittings, coolers, exchangers, filters, flares, vessels. Assists in troubleshooting complex or recurring problems related to mechanical and recommends technically sound and cost effective solutions.

§ Maintaining and overhauling of Pumps (Centrifugal Reciprocating) Compressors (Reciprocating single stage, multistage, rotary) Turbines (Impulse Type) Generators etc.

· Support Mechanical supervisor and Specialist and carry out maintenance during commissioning activities.

§ Responsible for detail design engineering, supplier documentation for integration within project design (Details/Calculations/Fabrication Procedures etc.).

§ Responsible for prepare and approve rotating equipment data sheet technical specifications and drawing.

§ Responsible for all technical enquires from EPC contractor, as deemed necessary in respect to

§ Equipment. Ensure safe, economic and technically sound decision in EPC projects.

§ Perform Plant maintenance and shutdown planning through MS Project and Primavera.

§ Responsible to analyse complex or recurring problems relating to static, rotating equipment’s & recommending appropriate solution.

§ Responsible of maintenance & spare parts planning of rotating & static equipment’s during shutdown.

§ Planning of mechanical maintenance work on weekly and daily basis and inspection program.

§ Responsible for reliability enhancement of stationary and rotating equipment’s.

§ Issue PTW, work orders and assure spare parts and consumable available.

§ Report and data input into CMMS (MAXIMO) to ensure proper equipment performance monitoring.

§ Hands on experience in the Commissioning, Preventive, Corrective and Shut down maintenance on Diesel & Gas Engines.

§ Responsible for power up large power houses on turnkey basis.

§ Responsible for shutdown maintenance of reciprocating compressors, pumps and other accessories of Power plant like heat exchangers, cooling towers and boilers.

§ Responsible for complete design and installation of Power plant utilities.

§ Responsible for all Correspondence with Caterpillar about all failure /analytical parameter of different rotating components in generators to do so prepare mechanical data sheets in excel for better feedback/deep failure analysis of equipment’s

§ Provide Technical Support to Product Sales Rep. in order to meet Sales Targets.

§ Analyze Field & Schedule Oil Sample reports, advice/coordinate with customers about internal condition of Engines & Construction Equipment’s. Also help customer on selection of different lube oil as per application &environmental condition