Ajay Sajeev
Abu Dhabi
Summary
An adaptable Quality Assurance and Quality Control professional with 14+ years of broad experience in fabrication and construction projects, including inspection of mechanical equipment, piping, pipelines, pressure
vessels, and structural, along with welding, machining, and painting in Oil & Gas, Chemical, & Aluminum sectors. EPC Contracts.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Lead QA/QC Engineer
Target engineering construction company LLC.
09.2023 - Current
- Ensure project documentation, including quality plan, inspection test plan, procedures and welder qualification, are in place before fabrication & construction activity startup
- Review of vendor deliverables as per MR, TBE, Data sheet and project specifications
- Monitoring project KPI’s, Tracking Risk register & lessons learnt requirement’s
- Liaise with the company on quality issues and coordinate with PMC/PMT
- Support project team in identifying Quality requirements such as Criticality rating, inspection class, Material certification, Inspection & testing, Extent of NDE, etc
- Conduct surveillance visits at the vendor's facility during the manufacturing/fabrication process
- Conducting pre-inspection meetings with vendors and the procurement team
- Coordinate with Engineering Coordinator, Procurement Coordinator and Engineering Subcontractor
- Arranging TPIs for subcontracted inspection operations
- Reviewing TPI Inspection Reports and associated IRN’s
- Coordinate and document regular quality meetings with subcontractor team
- Liaise with testing Laboratory, NDT Service providers
- Ensuring all Quality requirements are understood by site personnel / workmen and subcontractors and providing training whenever necessary
- Assist the Quality Manager during Internal Quality Audits, Engineering, Procurement & Construction Audits
- Ensuring Preventive actions are taken to avoid repetitions of non-conformances
- Monthly Quality Performance Reporting to COMPANY and Quality Manager.
Assistant Manager QA/QC
Arabian International Contracting Co. WLL
06.2020 - 09.2023
- Review and implement the project quality plan to ensure compliance with codes, standards, client specifications, and regulations
- Review of ITP, MAR, TQ and concession request and subcontractor qualification documents and participate in vendor pre-qualification / Re-evaluation audits
- Management and qualification of welders in accordance with project requirements
- Experience in Procurement support activities in EPC projects
- Expedite site activities to ensure project completion on time
- Through continuous improvement programs, ensure that the required KPIs are met
- Maintaining NCR log and co-ordinate with process owners to close NCR’s on time
- Modify the current system to correct deficiencies in the inspection function and close the non-compliance found
- Organize, implement, and lead QA/QC programs in accordance with the Company's Quality Policy
- Conduct internal Audit, Vendors/ suppliers, and subcontractors
- Coordinating with all departments and sub-contractors, consultants and TPI agencies
- Plan trainings for the Construction team for the specific tasks assigned
- Ensure that all quality control documentation is compiled and completed in preparation for the client's as-built handover
- Analyze quality data (audit results, process/product nonconformities, feedback, customer complaints, etc.) to identify corrective and preventive actions
- Coordination with client, consultants and TPI agencies for TPI
- Familiar with various codes of construction, Hot tapping activities, pre-commissioning, commissioning, and shutdown activities, etc.
Senior QA/QC Engineer
Arabian International Contracting Co. WLL.
04.2018 - 06.2020
- Review customer’s specifications and undertake relevant implementation of project quality plans, develop procedures and inspection test plans/ QAP's
- Manage day to day activities and coordinate completion of all QA/QC activities at site for various equipment’s, structural & piping
- Identify and create procedures, inspection test plans, and QAPs
- Conduct Internal audit of quality management systems
- Inspection of static & rotary equipment installation, piping, pipeline, hot tapping, pigging activities, GRE & PVC piping
- Liaise with the Technical Engineer to submit material approvals, technical queries, and comment resolutions
- Supervise a team of 14 personnel including QC Engineers, Inspectors, NDE Technicians and Document controllers
- Conduct quality toolbox talks with site construction team.
QA/QC Engineer
Consilium Safety Middle East FZC. UAE
05.2017 - 03.2018
- Inspection of Equipment installation, piping, structure, insulation, and painting activities
- Test package & Final Dossier preparation, Review of Painting and NDE procedures
- Ensure that all stage-by-stage inspections are carried out in accordance with the approved ITP by QC Inspectors and Engineers.
QA/QC Engineer
Al Bahr al Arabi Technical Industries FZE.
02.2015 - 03.2017
- Review of Welding procedures, fabrication procedures, Inspection test plans, PWHT procedures, MAR for API 650 tanks inspection, Piping, and structure
- Overseeing inspections, NDE, and testing plans for new and alterations.
Inspection Engineer
Gharda Chemicals Limited – India
11.2013 - 01.2015
- ASME Vessel Inspection & Expediting – Reactors, Column, Rotary Vacuum Dryer, Agitated nutsche filter, Glass lined reactors, Cladded vessels & heat exchangers
- Procurement Quality activities
- Vendor development for various equipment requirements.
Project Engineer
Ducon Technologies Inc. - India
04.2011 - 10.2013
- Inspection of material handling systems like belt & screw conveyors, bucket elevator structural, piping, rubber lining, insulations, and installation of static & rotary equipment
- Resident QC for NPCIL VCM manufacturing activity at Daikin -Rajasthan
Junior Engineer
Hercules Hoists Limited (Bajaj INDEF) – India
07.2009 - 04.2011
- Manufacturing process improvement of continuous production line for various types of material handling equipment
- Inspection & testing of lifting equipment like hoists, chain pulley block, EOT
- Conduct an Internal audit of the quality management system.
Education
Bachelor of Engineering - Mechanical Engineering
University of Mumbai
India06.2009
Certification
- Certified Welding Inspector (CSWIP 3.2.2)
- Certified Painting Inspector (BGAS-2)
- Certified ASNT NDT Level II in RT, UT, PT & MT
- Integrated Management System internal auditor (ISO 9001-2015, ISO 14001 & OHSAS 18001) - SGS India
- Lead Auditor CQI IRCA Approved ISO 9001:2015 QMS - Training in progress
- Construction Quality Management for Contractors - USACE/NAVFAC CQM-C
- Canadian welding bureau: W59 workshop for supervisors & inspectors, Welding Health & Safety training
- Associate Member - The Indian institute of welding
- Strong communication, Leadership and team building abilities
Languages
English
Hindi
Malayalam
Marathi
Timeline
Lead QA/QC Engineer
Target engineering construction company LLC.
09.2023 - Current
Assistant Manager QA/QC
Arabian International Contracting Co. WLL
06.2020 - 09.2023
Senior QA/QC Engineer
Arabian International Contracting Co. WLL.
04.2018 - 06.2020
QA/QC Engineer
Consilium Safety Middle East FZC. UAE
05.2017 - 03.2018
QA/QC Engineer
Al Bahr al Arabi Technical Industries FZE.
02.2015 - 03.2017
Inspection Engineer
Gharda Chemicals Limited – India
11.2013 - 01.2015
Project Engineer
Ducon Technologies Inc. - India
04.2011 - 10.2013
Junior Engineer
Hercules Hoists Limited (Bajaj INDEF) – India
07.2009 - 04.2011
Bachelor of Engineering - Mechanical Engineering
University of Mumbai
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