A.JESUDOSS
PRODUCTION MANAGER
Sharjah,UAE
Summary
Overall 12years of experience in HVAC (Heat Exchanger) and Automobile manufacturing Sector,
Results-driven planning and operations management professional with exceptional communication, problem solving and leadership skills.
Excellent Knowledge in Fin Press Shop, Auto and Manual brazing process, Nano paint coating, Powder coating Header manufacturing, MIG, TIG and Spot Welding process, Heat Exchanger – Aluminium coil setup process, Sheet metal Fabrication (Amada Punching and Bending). Extensive knowledge of the manufacturing process and the development of equipment and production lines, Outstanding design and conceptual skills with the motivational abilities to lead a team, Dedicated to producing the best work, following safety measures, and meeting and exceeding project requirements and standards.
Overview
13
13
years of professional experience
5
5
years of post-secondary education
1
1
Language
Work History
Assistant Production Manager
Assistant Production Manager
Indus International FZE, OEM
Sharjah, UAE
06.2013 - Current
- (OEM-HVAC supply to Major countries- USA, Europe(Germany, Sweden, Poland,UK), Australia ,
- Oles & Responsibilities in Indus:
- Accountable for the operations towards achieving the daily production plan
- Review performance summary of each section based on days output and analysis of production plan v/s actual
- Implemented performance, quality and efficiency measures to achieve aggressive production goals.
- Overcame obstacles and variables to maintain production efficiency, meet deadlines and achieve high levels of profitability.
- Analysis of for equipment breakdown/product NC/Zero quality issues/product variance is made and countermeasures are put in place
- Organized Daily production Meeting with Line Engineers to provide more awareness with respect to Cumulative Plan v/s Actual, Daily Rejection, System Deviation, Shop Floor Discipline, etc
- Prepare monthly production and quality reports, KPA submit to Top Managements review
- Prepare Part wise SOP and Control plan, Visual display, FMEA
- Interacted with Quality Department to provide proper countermeasure by filling the 8D format
- Carried out Root Cause Analysis with Cross Functional Team with respect to the process rejection
- To build a new sample development and Process sustain in each section
- Every month once conduct training to all operators and engineer regarding to Continue Process Improvements, Process Rejection, Eliminate wastage/losses and improving job skills.
- Supported development of paint operations staff to meet competency and performance expectations.
- Oversaw scheduling and job backlogs to properly allocate personnel and material resources.
- Verified documentation of process control parameters.
Team Leader
Faurecia Emission Control Technologies India (P)Ltd
Chennai, Tamil Nadu
05.2009 - 06.2013
- OEM-Exhaust System supply to Toyota, Ford, Hyundai, Nissan, Land Rover) from to 2009, Roles & Responsibilities in Faurecia:
- Daily monitoring and achieve production target as per requirements
- Plan production sequence as per kanban and customer demands
- Documents maintain SPC, TPM, HSE safety
- Excellent communication skills with troubleshooting, analytical and problem solving capabilities
- Guiding of team members to actively participate in Employee involvement team for suggestions, implementation
- Reduction of cell internal problems with QC tools
- Implementing TPM concepts in the machine to reduce the machine downtime
- Conducting failure analysis along with the Quality department and taking adequate measures to rectify the same
- Trouble shooting, poka yoke, single piece flow, Kanban card monitoring, Lead & cycle time reduction are the part of responsibilities held
- As a team leader giving training like MIG, TIG Welding, SPOT Welding, End Spinner, Case maker settings to all OE’s in Muffler Box Assy cell
- Knowledge in MIG AND TIG WELDING
- Achievements:
- Played a major role in the development of MUFFLER BOX Assembly cell
- Achieved production target of 1000 nos
- By continuous improvement
- Maintaining 0 PPM for last 3years
- Maintaining 0 Accident for last 2years
- Certified for Productivity, Change over Safety & BEST IN CLASS from quality
Trainee Engineer
Hyundai motor pvt
Chennai, Tamil nadu
01.2009 - 05.2009
Education
Diploma - Mechanical Engineering
Annai Velankanni Polytechnic College
01.2007 - 01.2009
Bachelors of Mechanical Engineering -
Rajasthan University
01.2014 - 01.2017
Skills
Assembly and production
Manufacturing management
Manufacturing
Quality inspection
Working knowledge of engineering
Mechanical specifications
Equipment monitoring
Customer Response
Root Cause Analysis
Timely safety audits
Cause and effect analysis
Training skills
Operations management
Equipment operation
Continuous improvements
Strong leadership abilities
Production planning
OSHA regulations
Quality assurance training
Timeline
Bachelors of Mechanical Engineering -
Rajasthan University
01.2014 - 01.2017
Assistant Production Manager
Indus International FZE, OEM
06.2013 - Current
Team Leader
Faurecia Emission Control Technologies India (P)Ltd
05.2009 - 06.2013
Trainee Engineer
Hyundai motor pvt
01.2009 - 05.2009
Diploma - Mechanical Engineering
Annai Velankanni Polytechnic College
01.2007 - 01.2009