AMEL KURIAN MATHEW
Sharjah,UAE
Summary
Dedicated Maintenance Engineer with over 10 years of experience in the FMCG sector, specializing in the maintenance of manufacturing machinery and facility management. Proven track record of optimizing equipment performance, reducing downtime, and ensuring compliance with health and safety standards. Seeking to leverage technical expertise and strong management skills to contribute to the success of a dynamic team
Overview
12
12
years of professional experience
6
6
years of post-secondary education
Work History
Maintenance Engineer
AL BAYADER MODERN INDUSTRIES LLC
Sharjah
12.2020 - 02.2025
- Managed the maintenance of automated production lines, including printing, manufacturing and packaging machinery, ensuring consistent production output and quality
- Developed and implemented maintenance schedules for all facility systems and equipment, ensuring timely repairs and preventive measures.
- Identified and implemented equipment upgrades, resulting in increased production efficiency and a reduction in energy consumption
- Troubleshot electrical, mechanical, and pneumatic systems, diagnosing issues promptly and restoring operations with minimal production interruption
- Collaborated closely with production teams to schedule maintenance work, avoiding disruptions to daily manufacturing operations
- Managed inventory for spare parts and materials, implementing a just-in-time system that reduced maintenance costs and improved part availability
- Enhanced facility operations by overseeing the maintenance of HVAC systems, electrical infrastructure, water treatment plants, and compressed air systems, ensuring optimal performance and safety
- Conducted root cause analysis and continuous improvement initiatives, leading to reduction in equipment failures
- Investigated causes of unscheduled downtime to improve site productivity
- Liaised with contractors and third parties to facilitate specialist maintenance
- Led the day-to-day facility operations, overseeing the maintenance and repair of all infrastructure, including electrical, plumbing, and mechanical systems, in line with company policies.
- Directed a team of technicians to ensure the maintenance of production machinery and facilities, contributing to an uninterrupted and efficient production process.
- Played a key role in facility upgrades, such as the installation of new energy-efficient lighting and HVAC systems, resulting in an overall reduction in energy costs.
- Collaborated with safety teams to ensure compliance with GMP (Good Manufacturing Practices), and food safety regulations.
- Managed external service providers and contractors, ensuring projects were completed on time and within budget.
- Ensured compliance with local regulations and internal policies during regular inspections and audits.
Electrical Engineer
Falcon Pack Industries LLC
08.2014 - 11.2020
- Expertise in troubleshoot various types of machineries, specifically in the paper, plastics, printing, packaging and thermoforming machines which involve systems such as programmable, electrical, electronic, pneumatic and hydraulic systems
- Responsible for the proper installation of New Machines, ensuring they are set up to operate efficiently and safely
- Diligent in Troubleshooting of PLC, VFDs, PID Controllers, Motors, Sensors, Encoders & Electrical Field Instruments
- Proficient in performing routine maintenance on Air compressors and Chillers
- Plan and execute Machine Load Calculations to ensure that our production processes run smoothly without overloading electrical systems
- Conduct Transformer Load calculations to determine appropriate transformer sizing and capacity for the equipment, ensuring optimal performance and safety
- Inspected completed installation to observe operations and verify conformance to design & Equipment specification
- Capable of learning new techniques & technologies as they are discovered
Assistant Engineer
Kerala State Electricity Board
07.2013 - 07.2014
- Operation and maintenance of 110kV, 66kV, 33kV Sub Stations
- Operation and maintenance of Power Transformers
- Operation and maintenance of 110kv SF6 Circuit Breakers, Vacuum Circuit Breakers, Oil Circuit Breakers
- Operation and maintenance of Instrument Transformers
Graduate Apprentice
Kerala State Electricity Board
Pathanamthitta, India
01.2013 - 07.2013
- 110KV Sub-Station, Pathanamthitta
Education
B-Tech - Electrical & Electronics
Mar Baselios Christian College Of Engineering
09.2008 - 08.2012
Higher Secondary Course - Science
Mount Bethany Higher Secondary School
08.2006 - 05.2008
Skills
- Strong problem-solving and analytical skills for troubleshooting complex machinery issues
- Ability to work in high-pressure environments, ensuring minimal downtime
- Experience in managing cross-functional teams and coordinating with multiple departments
- Excellent communication and interpersonal skills for interacting with team members and vendors
- Focused on continuous improvement and cost-reduction initiatives
- Ability to prepare Operation & Maintenance Manual
- Strong decision-making skills
- Ability to prioritize and plan effectively
- Good understanding ability & Good communication skills
- Team leadership & Ability to work in team
- Equipment installation
- Engineering support, Wiring schematics, Electrical engineering
- Root cause analysis, Technical troubleshooting
Personal Information
- Date of birth: 26/04/1990
- Nationality: India
- Marital status: Married
- Visa status: Employment Visa
Languages
English
Advanced
Hindi
Upper intermediate
Malayalam
Native
Tamil
Fluent
Timeline
Maintenance Engineer
AL BAYADER MODERN INDUSTRIES LLC
12.2020 - 02.2025
Electrical Engineer
Falcon Pack Industries LLC
08.2014 - 11.2020
Assistant Engineer
Kerala State Electricity Board
07.2013 - 07.2014
Graduate Apprentice
Kerala State Electricity Board
01.2013 - 07.2013
B-Tech - Electrical & Electronics
Mar Baselios Christian College Of Engineering
09.2008 - 08.2012
Higher Secondary Course - Science
Mount Bethany Higher Secondary School
08.2006 - 05.2008
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