Summary
Overview
Work History
Education
Skills
Languages
Fields of experience
References
Certification
Timeline
Generic
Amr  Mohammad Naguib

Amr Mohammad Naguib

Dubai,UAE

Summary

Experienced Products Development Specialist with 23 years in the FMCG industry including dairy and Bevarage. Possesses a scientific mindset and extensive expertise in ingredients, suppliers, specifications, recipes, formulations, and production processes.

Overview

23
23
years of professional experience

Work History

R&D manager

Gulf flavours & fragrances fzco
Dubai
10.2021 - Current

Team Leadership and Development

  • Lead, mentor, and develop a team of application technologists.
  • Foster a collaborative, innovative, and high-performance work environment.
  • Conduct regular performance evaluations and support the professional growth of team members.

Flavor Application Development

  • Develop and optimize flavour applications for various FMCG products including beverages, dairy, bakery, confectionery, and savoury items.
  • Conduct sensory evaluations, stability studies, and shelf-life testing to ensure product quality and consistency.
  • Innovate new flavour combinations to meet emerging market trends and customer demands.

Customer Interaction and Support

  • Collaborate with customers to understand their specific needs and provide tailored flavour solutions.
  • Conduct on-site visits, presentations, and technical demonstrations to showcase the company's flavour capabilities.
  • Manage customer projects from initial concept through to commercialization, ensuring timelines and objectives are met.

Cross-functional Collaboration

  • Work closely with sales, marketing, and R&D teams to align flavour application projects with business objectives.
  • Participate in cross-functional meetings to provide technical insights and support strategic planning.
  • Contribute to product launch initiatives with technical expertise and flavour recommendations.

Market and Trend Analysis

  • Stay informed about industry trends, new technologies, and competitive activities in the flavour and food & beverage industry.
  • Identify opportunities for innovation and product development based on market research and consumer insights.
  • Attend industry conferences, trade shows, and seminars to network and gather market intelligence.

Regulatory and Quality Compliance

  • Ensure all flavour applications comply with relevant regulatory standards and food safety requirements.
  • Maintain thorough documentation and records for all projects and customer interactions.
  • Implement and monitor quality control procedures to uphold product integrity and consistency.

Operational Management

  • Oversee the daily operations of the application laboratory, ensuring it is well-equipped and maintained.
  • Manage resource allocation, including materials and equipment, to support ongoing projects and new initiatives.
  • Optimize laboratory processes to improve efficiency and output.

Innovation and R&D

  • Drive innovation by exploring new ingredients, technologies, and methodologies for flavour development.
  • Collaborate with the R&D team to integrate discoveries and technologies into practical applications.
  • Develop prototypes and conduct pilot trials to test new concepts and formulations.

New Machinery Planning, Design, and Installation

  • Plan, design, and oversee the installation of new machinery and equipment for flavour development and application processes.
  • Collaborate with engineering and maintenance teams to ensure proper setup and functionality of new equipment.
  • Evaluate and select appropriate machinery to enhance production capabilities and improve productivity.

Assistant R&D manager

Unikai foods p.j.s.c
Dubai, UAE
01.2011 - 09.2021
  • In charge of recipe management and FG specifications control.
  • To provide RM/PM costing required for Annual operation planning
  • Responsible for new product development.
  • Responsible for the trade goods (rice,cake,cheese,CSD,evaporated milk,frozen vegetables..etc)
  • Responsible for existing product improvement and ensuring the flexibility of the formulation.
  • Responsible for the testing protocols of UHT products, and methodologies, updating lab procedures and equipment.
  • Responsible for processing parameters and their implementation.
  • To Qualify the raw & packaging materials and their substitutions and to provide the specification
  • To provide the list of ingredients, nutritional facts and the claims required for labelling.
  • Coordinate with the other departments and provide information.
  • To register the new product and to get it approved by the authorities
  • To be involved in market surveys and competitor comparisons.
  • To be involved in daily problem-solving and to provide technical support.
  • To support the decision-makers by providing studies, evaluations, reports, and graphs and maintaining all records
  • To ensure the compatibility of the products with Codex, FDA, GSO, European and UAE standards.
  • To be updated with the new regulation in the region and its requirements

Achievements and successes

  • Equipped QC/R&D/microbiology laboratory and provided a manual for testing procedures.
  • Introduced affordable and economical ice cream with a flexible formulation according to the raw material availability.
  • Reduced the total cost of premium ice cream by 60% using functional milk replacements.
  • Enhanced the creaminess of ice cream by optimizing the ratio of milk phospholipids and palm oil fractions.
  • Improved melting resistance and reduced ice formation in ice cream.
  • Eliminated sandiness and controlled lactose content.
  • Increased overrun to 130%.
  • Replaced synthetic colours with natural colours in compliance with Codex and new food regulations.
  • Reduced the total solids of yoghurt to 12.5% while improving water holding capacity.
  • Decreased yoghurt fermentation time by 30%.
  • Enhanced bacteriophage resistance and improved culture rotation.
  • Improved the creaminess and mouthfeel of laban drink by increasing phospholipid content.
  • Reduced plant fouling in UHT lines.
  • Decreased the total sugar content by 4% in all beverages and water ice products.
  • Introduced 100% fruit and sugar-free beverages.
  • Replaced milk powder in flavoured milk with low-cost functional whey.

Manager in charge (Family business)

Bee Kingdom
Dubai, UAE
06.2008 - 12.2010
  • Responsible for business developments
  • Responsible for Procurement of Raw and packaging material
  • Responsible for developing new products, health claims and labelling

Senior production Supervisor

Dony Pack Industry
Port Said , Egypt
03.2006 - 04.2008
  • Responsible for the technical operation of the Fruit Pulp Processing Plant.
  • Responsible for running production operations in the jam, syrups and cherries glazing units.
  • Manage and control manpower performance.
  • Prepare the production reports and coordinate with the quality department
  • Involved in business development channels.
  • In charge of new Product development.

Achievements and successes

  • Developed many business channels in the HORECA market.
  • Introduce thermostable fruit-filling for pastry manufacturing.
  • Develop Glazed Pineapple Chunks, Slices and wedges.
  • Reduce 15% of the sugar consumption by using rapid HM Pectin
  • Introduce low-sugar jam and fruit filling
  • Improve the brix yield result and reduce the operational cost by 5%
  • Reduce the sugar wastage in the fruit glazing process by proper coding and recycling
  • Introduce heat-stable bakery fillings

Senior production Supervisor

Farm cheese
City of 6 October , Egypt
03.2004 - 02.2006
  • In charge of the daily operations of the mozzarella cheese production
  • In charge of the raw milk reception unit
  • In charge of the CIP unit
  • In charge of the whey collection, butter churning, ripening unit
  • R&D team member
  • HACCP team member

Achievements and successes

  • Increased the capacity of the raw milk receiving unit by reducing the modification time by 50%.
  • Achieved a 16% yield of mozzarella cheese using a blend of cow and buffalo milk.
  • Designed a new methodology to improve the calculation of milk composition and expected yield.
  • Reduced CIP (Clean-In-Place) time by 30%.
  • Reduced total fat and curd wastage in whey by 75%.
  • Innovated a medium-heat smoking process.
  • Introduced the ripening process for Emmental cheese.
  • Launched Mascarpone and ricotta cheese in the Egyptian market.
  • Improved cheese coating and labelling.
  • Enhanced the characteristics of butter.
  • Introduced the direct acidification process for mozzarella cheese.
  • Innovated imitation cheese using palm oil and its fractions.
  • Improved the rotation and shelf-life of thebrine solution.

Senior production Supervisor

CESAM FOODS
Cairo, Egypt
05.2001 - 02.2004
  • Planning and scheduling all production activities and preparing the required reports.
  • Control the Wastage and maintain the targeted yield
  • Maintaining Rm /PM stocks and coordinating with the procurement and vendors.
  • Improving the efficiency of the lines and utilising manpower.
  • Developing new lines and getting involved in machinery installation.
  • In charge of Product development and formulation.
  • Update RM, PM and FG Specification
  • Developing new raw and packaging materials.
  • Coordinate with the private label agents and customize their products.
  • Providing the RM &PM cost and participating in the annual budget preparation.

Achievements and successes

  • Innovated a liquid filling line to accommodate various products such as hot sauce, vinegar, and fruit syrups.
  • Installed a two-stage evaporation plant and initiated tomato paste production.
  • Improved the efficiency of mango pulp extraction.
  • Developed egg-free mayonnaise.
  • Innovated a fresh egg receiving unit and enhanced the cleaning process.
  • Designed a two-stage steam cooker to maintain continuous jam production.
  • Developed a cold sterilization system for vinegar.
  • Introduced the lacto-fermentation technique, reducing pickling time by 50%.
  • Established a QC laboratory and installed new equipment and testing procedures.

Education

Bachelor of Agriculture Sciences - Food Manufacturing

Faculty of Agriculture Mansoura University
Mansoura- Egypt
06.2002

Skills

  • Methodical and scientific approach
  • Proactive and goal-oriented
  • Extensive job knowledge
  • Strong data analysis and problem-solving abilities
  • Diligent and motivational team player
  • Adaptable to new situations and environments
  • Excellent project leadership and meeting deadlines
  • Multicultural awareness
  • Effective in knowledge sharing

Languages

Arabic
Native
English
Upper intermediate

Fields of experience

  • Dairy and Beverage
  • instant food
  • Chemical & physical analysis
  • Ice cream and frozen desserts
  • Processed cheese
  • Culinary products
  • Snacks
  • Confectionery
  • Jam, Fruit preparation
  • Bakery fillings
  • Food canning
  • Frozen fruit & vegetables
  • Pulp extraction
  • Stabilizers and emulsifiers
  • Herbs and seasoning

References

References available upon request.

Certification

  • High-performance liquid chromatography (HPLC)
  • Enumeration of microorganism's colony by pour plate method.
  • Detection and enumeration of coliform & E.coli (MPN) technique.
  • The chemical methods of examination of water and wastewater.
  • Determination of Aflatoxin B1,B2,G1,G2 in nuts
  • The Chemical method of examination of meat and dairy products.
  • The Chemical method of examination of water and wastewater.
  • The Microbiological method of examination of dairy products.
  • The Microbiological method of examination of water.
  • Rapid Methods for the Detection of Foodborne Bacterial
  • Basic food hygiene.
  • HACCP awareness.

Timeline

R&D manager

Gulf flavours & fragrances fzco
10.2021 - Current

Assistant R&D manager

Unikai foods p.j.s.c
01.2011 - 09.2021

Manager in charge (Family business)

Bee Kingdom
06.2008 - 12.2010

Senior production Supervisor

Dony Pack Industry
03.2006 - 04.2008

Senior production Supervisor

Farm cheese
03.2004 - 02.2006

Senior production Supervisor

CESAM FOODS
05.2001 - 02.2004

Bachelor of Agriculture Sciences - Food Manufacturing

Faculty of Agriculture Mansoura University
  • High-performance liquid chromatography (HPLC)
  • Enumeration of microorganism's colony by pour plate method.
  • Detection and enumeration of coliform & E.coli (MPN) technique.
  • The chemical methods of examination of water and wastewater.
  • Determination of Aflatoxin B1,B2,G1,G2 in nuts
  • The Chemical method of examination of meat and dairy products.
  • The Chemical method of examination of water and wastewater.
  • The Microbiological method of examination of dairy products.
  • The Microbiological method of examination of water.
  • Rapid Methods for the Detection of Foodborne Bacterial
  • Basic food hygiene.
  • HACCP awareness.
Amr Mohammad Naguib