A seasoned professional with a blend of expertise in Project Management, managing & deploying Continuous Improvement as a collegial strategy in a wide range of industrial settings for an organization's sustainable continuous improvement culture. Background includes 13+ years of qualitative experience in Project Management, Operational Excellence, Strategic Management, Lean Six Sigma, ISO Management Systems, Corporate Training & World Class Manufacturing. Proficient in process development through continuous improvement using Project Management Tools, Lean Manufacturing Methods & Management Practices to optimize Productivity, Quality, Cost, Delivery, Safety & Morale.
▪ Ensure the correct methodology deployment to achieve the target saving of 17 Crores each year.
▪ Train, Coach, and Facilitate Problem Solving Process PSP [Lean Six Sigma & A3] to enhance the skill and capabilities of the Functional Team in terms of Continuous Improvement and Problem Solving
▪ Ensure Process Control with Process Risk Analysis & Capability Analysis
▪ Statistical Data Analysis using Minitab to interpret the existing process conditions & deviations to Top Management
▪ Direct and Facilitate Lean initiatives for De-Bottlenecking Projects & Capacity utilization, Setting Improvement Culture on the shop floor, which includes: 5S, Quality Circles, A3 Problem Solving, VSM, SMED, Gemba Visit, Total Productive Maintenance, Kaizen, OPL etc.
▪ Guiding in the selection of appropriate tools to solve complex process problems and using correct metrics to establish the baseline performance and target for improvement initiatives
▪ Preparing Training Modules on Quality & Continual Improvement concepts & methods
▪ Assisting Production and R&D Team to Optimize the best settings for operations using Regression & DOE
▪ Facilitating and Preparing unit presentations for Continuous Improvement Theme Conventions
▪ Maintaining Management System [IMS - QEHS] with Management Reviews and Audit Management, including Customer Audits
▪ Plan & Execute Operational Excellence Strategy aligned with the Organization's Vision & Mission.
▪ Draft various Corporate Management Standards, Technical Standards, Guidelines & Codes
▪ Statistical Data Analysis using Minitab to interpret the existing process conditions & deviations.
▪ Identify Defects, Delays, Waste & Mistakes, & facilitate corrective actions using Lean Methodologies.
▪ Lead & Drive Improvement Initiatives such as Lean Six Sigma, Quality Circle & Kaizen Events
▪ Support in developing TPM to ensure maximum plant availability & extended equipment life.
▪ Support functions in analysing BHCs, IHCs, Customer Complaints & Downtime Loss using RCA Tools
▪ Analyse operational line’s OEE and collaborate with the team to enhance and sustain it
▪ Coach and train teams for Lean Methods, Management Standards & Problem-Solving Tools
▪ Shop-floor connects via. 5S, Pep Talk, Gemba Walk & BBS Round
▪ Ensure Standardization of tasks and activities with Visual Management
▪ Develop cloud-based live interactive MIS for various Initiatives on Google Spreadsheets
▪ Report Top Management on Plant’s Reliability via. Monthly Reliability Review with detailed insights on performance indicators of organizational initiatives and strategic plans reflecting the business performance.
▪ Ensuring Visual Management at workplace.
▪ Implementation & monitoring of drives related to 5S, Customer Centricity, RCA, CAPA, Poka-Yoke.
▪ Harmonization of Statistical Process Control (SPC).
▪ Maintaining the equipment by adopting various maintenance practices
▪ Ensuring the Safety of plant & process by adopting HIRA & JSA activities
▪ Manpower Management
▪ Taking part in OPEX & CAPEX related activities
▪ Process Engineering calculations.
▪ Standard Operating procedure creation & training
▪ Carry out HAZOP activities.
▪ Ensure PSSR & Management of Change (MOC) to be adhered.
▪ Actively participate in Mock-Drills & report preparation
▪ Train people on reading MSDS & daily awareness
▪ Conducting Gemba & carry-out continuous improvement initiatives
▪ Conflict management & deployment of strategies
▪ Participate in management & Customer Audits & follow the compliance.
▪ Train people on Environmental compliance & best practices.
▪ Inventory management & optimization of Cost.
▪ Promoted as Global Project Manager within a year after joining Liberty Steel Group.
▪ Fastest project deployed at Liege site, Belgium in just two months about SAP S/4 Hana with three modules FI, CO, MM, 2023, Liberty Steel.
▪ Awarded as Best Performer of of the quarter for training maximum number of Green Belts, 2022, JIL
▪ Awarded as Best Coordinator for TPM & 5S activity 2022, JIL
▪ Awarded for Spot-On Award for saving 250 lacs in a norm improvement project, 2021, JIL.
▪ Awarded by MD's appreciation for showcasing the core value of execution excellence in Warehouse, 2021, PCBL
▪ Awarded as Champion in Customer Centricity program by coordinating to resolve maximum number of customer complaints, 2018, Grasim.
▪ Worked as Team Leader for Modal Fibre Production , 2016, Grasim .
▪ Certified Green Belt & Black Belt in Six Sigma , completed various projects like:
-To increase the efficiency of MSFE (Multistage Flash Evaporator)
-To increase the efficiency of Acid Absorption Crystallisers
-Reduction of Off Spec generation of Carbon Black production
-Reducing the operation & logistic cost of Warehouse
-Reduction of Solid Hazardous waste
-Reduction of Carbon spillage at conversion area.