Ayman Samir

• traveling internationally to work on electrical/automation projects .
• Successfully completed multiple projects and met or exceeded project goals and timelines in many countries ( UAE , KSA, Oman , Bahrain ,Egypt , India )
• Troubleshot, fixed and improved electrical controls.
• Supported Maintenance departments with training and technical support.
• Tested equipment for proper operation and freedom from defects.
• Assisted maintenance personnel with complex troubleshooting.
• Utilized comprehensive understanding of Allen Bradley Ladder Logic to produce code to revolutionize automation.

Commissioning of Electrical systems and sub electrical systems in Dubal project

• Managing and leading team of site technicians and engineers during the entire construction phase of the project for new equipments
• participated in implementation, and maintenance of automated systems for a leading manufacturing companies (EGA) in UAE , ALBA ( Bahrain) , Sohar ( OMAN), Maaden( KSA) , Balco( India)
• working closely with a cross-functional team to ensure the timely and successful completion of projects.
• Utilized PLC programming skills to develop control systems for a variety of industrial processes, including material handling, production line automation, and process control.
• Utilized my expertise in hydraulic and compressor systems to Do the calibration and function test .
• Leading and Coordinating with the client performance tests.
• Providing troubleshooting training to client to insure full compliance with crane operation and maintenance requirements.
• Managing and coordinating deficiency progress of Furnace Tending Assembly (FTA) machines effectively with in budget and ahead of schedule and created a tracking system for each deficiency.
• Managing and coordinating deficiency progress of Pot Tending Assembly (PTA)
• Evaluating defects and dimensional integrity of components and determines appropriate actions
• Providing technical input to spares enquiries and orders to ensure that the correct components to the latest design are used and to ensure quality control.
• Supporting the generation of design improvements for the benefit of customers
• Set up work control systems, e.g. testing of equipment to make sure that standards of performance, quality, cost and safety are met.
• providing support and direction for the Client maintenance team to insure the department’s maintenance tasks are performed and fulfilled sufficiently, efficiently and safely.
• Help the client to Identify immediate and future maintenance requirements
• Participated in several long-term projects, including implementation of a new system for a major corporation, resulting in improved efficiency and cost savings.
• Successfully Participated for many of long term projects in UAE , Bahrain , KSA , Oman from installation phase up to Performance test

• Successfully participated in commissioning a wide range of complex systems in Egyptalum plant , including Lifting Equipments , cranes , Handling Systems , Electrical stations , Fume Treatment Plant
• Participated in all phases of commissioning various equipment, including heating Ramp , Exhaust ramps, blowing ramps , Auxiliary equipment], in a baking furnace plant, resulting in successful start-up and operation of the systems.
• Successfully modified hardware and software for Allen Bradley HMI systems to use updated versions, increasing system efficiency
• Involved in the integration of Allen Bradley SLC systems and AC Power Flex 40 drives in the blowing ramps of the cooling ramp in anode baking group to work in remote mode, resulting in increased system performance and reduced downtime
• Participated in commissioning of a fume treatment plant with five Solios France, including the installation and testing of FTP equipment based on PLC 5 and ABB Drive 400 kw. Collaborated with the team to ensure the equipment functioned properly. Conducted commissioning tests, troubleshooted issues, and assisted in the training of plant operators. Successfully commissioned the plant on time .
• Scheduled and planned predictive, preventive and breakdown maintenance jobs with a focus on root cause analysis. Conducted equipment inspections and identified potential issues before they became major problems. Implemented a root cause analysis process to identify and address the underlying issues causing equipment failures. Ensured that all maintenance activities were completed safely, efficiently and in a timely manner.
• Developed and executed maintenance plans and schedules for reducing machinery downtime and enhancing reliability, which improved production efficiency and reduced costs
• Develop a system for recording and tracking maintenance activities, including the scheduling, execution, and follow-up of maintenance tasks.
• Inventory control, spares management and vendor development, requisite materials and availability
• Regularly review and analyze the maintenance plan and schedule to identify ways to improve efficiency and reduce downtime
• Use the data collected to identify trends and patterns in equipment failure, which can then be used to improve the maintenance plan and schedule.
• Supported in finding equivalent spare parts to reduce costs, resulting in significant savings for the company
• Providing training to the maintenance teams frequently to keep them up to date
• Replacement of 400 kw ABB Drive to Vacon Drive
• Preparation and follow up the urgunt and the long term spare parts
• Helping in Reducing the cost of the spare parts by looking for various suppliers and equivalent parts has same specification