Balamurugan Mani
Abudhabi
Summary
Highly motivated Production Engineer with comprehensive experience in process improvement, quality assurance and manufacturing. Exceptionally talented at investigating and sourcing new equipment and identifying and addressing technical issues. Dynamic professional possessing excellent planning, executing and monitoring capabilities.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Production Engineer
NWTN Motors ,(SKD) Plant
05.2023 - Current
- Leadership in Production Oversight:Efficiently supervise assembly line production activities to ensure adherence to schedules, quality standards, and safety protocols.
- Resource Optimization: Utilize lean manufacturing principles and best practices to optimize production processes, minimize waste, and enhance overall efficiency.
- Standard Operating Procedures (SOPs) Implementation: Lead the implementation of SOPs to maintain consistency, quality, and productivity across production operations.
- Continuous Improvement Initiatives: Drive continuous improvement initiatives by conducting CAPA (Corrective and Preventive Actions), 5WHY Analysis, and Kaizen events to identify and address operational inefficiencies.
- ISO Audit Preparation and Compliance:Demonstrated proficiency in preparing for ISO audits, ensuring adherence to ISO standards, conducting internal audits, implementing corrective actions, and driving continuous improvement initiatives.
- Inventory and Resource Management: Manage inventory levels, tools, equipment, Production parts and consumables to ensure seamless production flow and minimize downtime.
- Supplier Negotiations: Based on the monthly demand orders will be planned , Orders will be to the suppliers in Across at UAE.
- Reporting and Communication: Prepare and present comprehensive production reports to management, highlighting key performance metrics, challenges, and proposed solutions.
- Cross-Functional Collaboration:Collaborate with Supply Chain, Manufacturing, Maintenance, and Quality teams to resolve operational issues promptly and ensure smooth production operations.
- Team Training and Development: Provide training, coaching, and mentorship to production team members on production techniques, quality standards, safety protocols, and 5S methodologies.
- Capacity and Quality Enhancement:Implement strategies to improve production capacity, product quality, and reliability while ensuring compliance with regulatory requirements.
Junior Engineer - Assembly
BMW India Pvt Ltd.(CKD) Plant
05.2016 - 12.2021
- Directed assembly line production across multiple stages: Trim Line, Overhead Assembly, Trim Sub-Assembly, and Final and Finish Assembly
- Ensured smooth production operations through meticulous shift planning and process discipline
- Fostered collaboration with Supply Chain, Manufacturing, Maintenance, and Quality teams to address operational challenges
- Provided comprehensive training on 5S, Production, Quality, and Safety protocols to empower team members
- Managed assembly line inventory and monitored work-in-progress (WIP) levels accurately
- Implemented cost-reduction strategies while upholding high-quality standards
- Developed best practices to boost production capacity, enhance quality standards, and ensure reliability.
- Ensured compliance with safety regulations during all phases of project implementation, resulting in zero incidents or accidents onsite.
- Reduced production costs by implementing cost-saving measures in materials procurement and manufacturing processes.
- Evaluated existing systems and processes to identify areas for improvement, leading to increased operational efficiency across projects.
- Collaborated with engineering team to determine project specifications.
Non-Confirmation parts & Diagnostic Technician - Parts Quality
BMW India Pvt Ltd,(CKD) Plant
03.2013 - 05.2016
- Conducted a thorough review of decisions made by the Non-Conformance Parts/Body team regarding Release, Rework, Reject, and Scrap
- Ensured adherence to 'fit for use' standards for all parts and components
- Implemented clear decision-making processes, documenting actions on MCDR tags and the SAP system
- Collaborated closely with Quality sensors and rework teams to identify and address nonconformance issues, prioritizing based on Time, Cost, and Quality considerations
- Conducted detailed Part Failure Analysis to determine structural construction and properties.
Trainee - Assembly
BMW India Pvt Ltd,(CKD) Plant
09.2010 - 03.2013
- Trim Line Assembly - Overhead Assembly - Trim Sub-Assembly - Final and Finish Assembly - Achieving production and quality targets - Minimizing scrap costs - Continuous line improvements and process optimization - Upholding 5S standards.
Education
B. Tech Mechanical Engineering -
SRM University
Chennai, India11.2015
Diploma In Mechanical Engineering -
Saint Micheals polytechnic
Chennai, India04.2010
Skills
- Assembly Line Management
- Quality Assurance
- EV Car Assembly
- Manufacturing Processes
- Planning and Management of Tools, Jigs, Fixtures, and Equipment
- Production planning and control
- CAPA
- Problem-Solving Methodologies
- Continuous Improvement
- New Model Launch Training
- Rework and Troubleshooting
- Line Balancing and Process Planning
- SAP
- MS-Office
- Occupational Health and Safety
- Store management
- Procurement
- Documentation And Reporting
- AutoCAD proficiency
- ISO Standards
- Process Validation
Certification
- NIBOSH IGC
- DIPLOMA IN COMPUTER APPLICATION (MS OFFICE, OUTLOOK)
- AUTOCAD 2007
- CNC TURNING
- REFRIGERATION AND AIR CONDITIONING MECHANISM
Accomplishments
- Led training for the successful launch of the MINI COUNTRYMAN (F60) at the India plant after receiving specialized training from VDL Nedcar, Netherlands.
- BMW 2 SERIES (F44) – Despite the challenges posed by the COVID-19 pandemic, we adapted by conducting online training sessions, leading to the successful launch of these cars.
- Continuous improvements have been implemented in the production department to optimize the process.
NEW MODEL LAUNCH TRAINER:
Additional Information
Visa status : Employment
marital status : Married
Nationality : Indian
Languages
Tamil
Bilingual or Proficient (C2)
English
Advanced (C1)
Timeline
Production Engineer
NWTN Motors ,(SKD) Plant
05.2023 - Current
Junior Engineer - Assembly
BMW India Pvt Ltd.(CKD) Plant
05.2016 - 12.2021
Non-Confirmation parts & Diagnostic Technician - Parts Quality
BMW India Pvt Ltd,(CKD) Plant
03.2013 - 05.2016
Trainee - Assembly
BMW India Pvt Ltd,(CKD) Plant
09.2010 - 03.2013
B. Tech Mechanical Engineering -
SRM University
Diploma In Mechanical Engineering -
Saint Micheals polytechnic
- NIBOSH IGC
- DIPLOMA IN COMPUTER APPLICATION (MS OFFICE, OUTLOOK)
- AUTOCAD 2007
- CNC TURNING
- REFRIGERATION AND AIR CONDITIONING MECHANISM
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