Summary
Overview
Work history
Education
Skills
Websites
Certification
Accomplishments
Personal Information
Custom
Languages
Affiliations
Timeline
Generic

DHANU T. KUMATE

Pune,India

Summary

Accomplished automotive safety compliance specialist with extensive expertise in ergonomic vehicle layout, occupant packaging, and FMVSS-201U compliance. Demonstrated proficiency in curtain airbag integration, seating and restraints system design, and vehicle integration and architecture. Skilled in product validation procedures, performance evaluation, SAE standards application, and CATIA kinematics. Proficient in CAVA and RAMSIS with a strong background in vehicle crash reporting, crash management, and product design. Experienced in homologation inspection solutions with a proven track record of risk mitigation and energy efficiency optimisation. Adept at using Team-center, Click-UP, JIRA project management tools, Microsoft Office Suite with excellent time-management skills.

Overview

20
20
years of professional experience
2028
2028
years of post-secondary education
1
1
Certification

Work history

Concept Engineer- VA AE (Deputed to Ceer Motors Saudi Arabia)

WA Consultant
exter, Maine
06.2024 - 01.2025
  • Coordinated engineering and studio teams to address and resolve issues
  • Evaluated seat and restraint systems for compliance with homologation and occupant safety standards

Utilised CAD UG-NX and Catia V5 to develop ideas and create designs

Developed and tested component prototypes for performance, weaknesses, and safety

Adapted designs and procedures to meet customer needs and homologation requirements

Prepared material, cost and timing estimates, reports and design specifications

Evaluated data for regulatory compliance in seat and restraint system design

Reviewed seat mechanism alignment with environmental packaging guidelines

Liaised with suppliers to resolve engineering and manufacturing challenges

Managed projects, overseeing budgets and milestones to ensure timely completion

Lead Engineer- Ergonomics & Vehicle Layout

Vinfast Trading and Production
Hanoi, Vietnam
09.2022 - 03.2024
  • Analyze Vehicle Attribute Profile and benchmarks for Occupant Safety & Ergonomics packaging, Interior trims packaging with respect vehicle type like sedan, SUV, MUV etc
  • Competitor vehicle analysis, performing feature evaluations, CAD benchmarking and setting feature targets for various on-going projects across multiple programs
  • Working on a low-cost proposition based on benchmarking comments and comparing it to vehicle performance to see if it has any bearing
  • Was responsible for creating & documenting vehicle package & ergonomics design guidelines
  • Ensure that all passive safety measures meet or exceed local and international safety standards and regulations specific to electric vehicles
  • Managed the cross-functional teams and suppliers from UK, France, Brazil, and other countries while handling the creation of the restraint system performance and occupant packaging
  • To research, examine, and synthesis the requirements for the project, develop a strong technical definition, and accomplish it efficiently and affordably, including the creation of process and standard guidelines for VA & Restraints
  • Present strategies and thorough project plans to satisfy milestone demands (from CF to PPC)
  • Oversee crash testing programs to evaluate the effectiveness of passive safety features
  • Collaborate with engineering teams to enhance the vehicle's crashworthiness, focusing on energy absorption and occupant restraint systems

Tech Lead- Restraints Integration Leader

Tech Mahindra Limited
Pune, India
11.2018 - 09.2022
  • Team-lead for restraints integration and release engineer with all aspects of airbag and seatbelt systems from inception
  • Responsible from concept to validation of restraint system development for meeting occupant injury performance targets
  • Experienced in vehicle level benchmarking & benchmarking analysis; DVP reports, Sled Tests for FMVSS, and ECE regulations
  • Plan, monitor and control the activities as per project timeline and to achieve the milestones
  • Worked in synchronization with suppliers for component development
  • Holds ownership for component DFMEA, RFQ, DVP, testing and validation

Sr. Design Engineer (Occupant Safety & Occupant Packaging)

Tata Technologies Limited
Pune, India
08.2012 - 11.2018

Senior Design Engineer

3D CAD India Pvt. Ltd
Bangalore, India
08.2011 - 08.2012

Senior Design Engineer

TATA Auto-comp Systems Ltd
Pune, India
10.2010 - 08.2011

Design Engineer

Magna-Steyr India Pvt. Ltd
Pune, India
11.2007 - 01.2010

TATA MOTORS Ltd.
Chikhali, PUNE
02.2006 - 09.2006

New Lakshmi Motor Services
Osmanabad
08.2004 - 11.2005

Education

Bachelor's Degree - Mechanical Engineering

DBATU

Diploma - Automobile Engineering

GPO, MSBTE
01.2004 - 12.2004

Post Diploma - Product Design

01.2006 - 12.2007

BTEC National Diploma - undefined

Skills

  • Automotive Safety Compliance Knowledge
  • Ergonomic, vehicle layout and occupant packaging
  • FMVSS-201U Compliance
  • Curtain airbag integration proficiency
  • Seating & Restraints system design and development
  • Vehicle integration and Architecture expertise
  • Product Validation Procedures
  • Performance evaluation and reporting
  • SAE Standards Application
  • CATIA Kinematics Expertise
  • Proficient in CAVA and RAMSIS
  • Vehicle crash report expertise
  • Crash and restraint management
  • Product design and development proficiency
  • Homologation inspection and solutions
  • Team-center
  • Click-UP
  • JIRA Project Management
  • Time-management
  • Injection moulding
  • Initiative taking
  • Microsoft Office Suite
  • Technical communication
  • Risk mitigation
  • Energy efficiency optimisation

Certification

  • Post Diploma in Product Design, Passed with 'A' grade, 2006-07
  • Comparable UK qualification, BTEC National Diploma

Accomplishments

  • Led successful launch of Škoda 2.0 GNCAP 5-star safety rating through strategic planning and integration of restraints systems.
  • Designed and implemented ramps within pillars for smooth curtain airbag deployment on Škoda 2.0 & JLR projects, ensuring safety compliance.
  • In SKODA India 2.0, successfully integrated communized seatbelt and airbags with different type of vehicles like Sedan and SUV.
  • Resolved system-level deployment challenges with passenger airbag by implementing laser scoring modifications on chute channel.
  • Innovated plastic ramp bracket for efficient curtain airbag deployment on JLR SUV project to meet critical FMVSS 201u standards.

Personal Information

  • Passport Number: Z6330983
  • Date of birth: 05/01/84

Custom

Available on request.

Languages

English
Upper intermediate
Hindi
Native
Marathi
Native

Affiliations

  • travelling, reading technical things

Timeline

Concept Engineer- VA AE (Deputed to Ceer Motors Saudi Arabia)

WA Consultant
06.2024 - 01.2025

Lead Engineer- Ergonomics & Vehicle Layout

Vinfast Trading and Production
09.2022 - 03.2024

Tech Lead- Restraints Integration Leader

Tech Mahindra Limited
11.2018 - 09.2022

Sr. Design Engineer (Occupant Safety & Occupant Packaging)

Tata Technologies Limited
08.2012 - 11.2018

Senior Design Engineer

3D CAD India Pvt. Ltd
08.2011 - 08.2012

Senior Design Engineer

TATA Auto-comp Systems Ltd
10.2010 - 08.2011

Design Engineer

Magna-Steyr India Pvt. Ltd
11.2007 - 01.2010

TATA MOTORS Ltd.
02.2006 - 09.2006

Post Diploma - Product Design

01.2006 - 12.2007

New Lakshmi Motor Services
08.2004 - 11.2005

Diploma - Automobile Engineering

GPO, MSBTE
01.2004 - 12.2004

BTEC National Diploma - undefined

Bachelor's Degree - Mechanical Engineering

DBATU
DHANU T. KUMATE