Dheepan Sundaram
Sr. Production Planning Engineer
Jebel ali
Summary
Experienced Production planning Engineer with over 15+years of experience in Wiring Harnesses Manufacturing . Excellent reputation for resolving problems and improving customer satisfaction. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Overview
17
17
years of professional experience
4
4
years of post-secondary education
4
4
Languages
Work History
Sr. Production Planning Engineer
Kromberg and Schubert Middle East FZE
Dubai
02.2012 - Current
- Worked with engineering, production and Quality departments to implement corrective actions for missed milestones.
- Developed production schedules according to deadlines for existing orders and customer/sales forecasting.
- Reviewed inventories, tracked production statuses and ordered materials to foster consistent availability and production schedule adherence.
- Customized production planning and detailed scheduling to support factory production initiatives.
- Developed, released and monitored daily schedules to foster on-time completion of finished products.
- Participated in continuous improvement by generating suggestions, engaging in problem-solving activities to support teamwork.
- Increased customer satisfaction by resolving issues.
Sr.Engineer
Motherson Sumi System LTD
Chennai
03.2010 - 02.2012
- Responsible of Handling a team of 210 workmen by allocation of work, monitoring performance and ensuring discipline on the shop floor
- Running the QC Circles to improve the process efficiency and using problem solving tools like 8D, QC 7 Tools, POKE YOKE
- Analyze and find root cause for the major issues in the production line, implement the corrective action and tracing the improvements in order to optimize product quality, process yield
- Minimizing performance bottlenecks for achieving high productivity with maximization of men, material & machine
- Responsible for meeting key performance measurements including on time delivery, quality, inventory and production control
- Adopting procedures such as TEI (Total Employee Involvement) in co-ordination with Personnel Department
- Organize resources, infrastructure and materials to achieve the set production target & ensure timely delivery of vehicles to inter departmental facilities
- Started a project (HAI-Q) in assembly line
- Responsible for manufacturing metrics like : -In House PPM -Overall Equipment Effectiveness (OEE) -Scrap
- ACHIEVEMENTS & AWARDS
- Done a project on (HAI-Q) & (HAI-V) in assembly line and awarded for it
- Formation of quality circle worked as a facilitator and awarded for the project done by our team
Engineer
Endurance technologies pvt Ltd, Endurance Technologies Pvt.Ltd
Chennai
06.2007 - 01.2010
- Responsible of Handling a team of 60 workmen by allocation of work, monitoring performance and ensuring discipline on the shop floor
- Controlling the manufacturing process to achieve the production target
- Responsible for analysis of failure, preventive, predictive & breakdown reports for minimizing downtime by providing quick turn around responses & efficient solute
- Monitoring and reducing the downtime by co-ordination with Maintenance department
- Improving quality towards zero rejections
- Implement productivity improvement initiatives under the guidance of Section Head
- Machine experience like ZITAI 730T, ZITAI900T, ZITAI 1250T, ZITAI150T, THOSIBA350T, 800T, HMT660T, 400T
- Establishment of standardized work based on Tact Time at all lines
- Reduction in auto cycle time, manual time, and change over time to meet Tact Time
- Shop floor management techniques such as 5S, FIFO, KAIZEN
- ACHIEVEMENTS & AWARDS
- Decreased the manpower in shop floor around 20% by implement of Poke Yoke’s techniques & some new auto machines instead of manual machines
- Increased productivity by reducing Cycle Time, Combining operation and reducing distance travel time
- Awarded Best performer of the year -2009.
Operating Training Engineer
Sundaram Clayton Pvt.Ltd
Hosur
03.2006 - 11.2007
- Roles handled: Planning and controlling the manufacturing process to achieve the production target
- Monitor Performance evaluation & train the subordinate technicians & operators to enhance their operational efficiencies
- Working on continuous improvement of process to achieve the quality & cycle time
- Ensure adherence to quality standards implementation (ISO 9001) & maintaining all related documents
- Keep the track on stock of raw material, coordinating and smooth flow of information on complete production
- Responsible for meeting production targets in terms of quality and quantity
- Managing the production activities based on the resources available such as Manpower, Machines/Equipment’s and defined methods
- Monitoring the hourly production output and controlling the production at different situations.
Education
Machinal Engineering - Machinal Engineering
SRM College of Engineering
Chennai 04.2002 - 04.2006
Skills
- Strategic planning
Accomplishments
- Collaborated with team of 8 in the development of HAI-V & HAI-Q projects
- Running the QC Circles to improve the process efficiency and using problem solving tools like 8D, QC 7 Tools, POKE YOKE..
- Minimizing performance bottlenecks for achieving high productivity with maximization of men, material & machine
- Responsible for meeting key performance measurements including on time delivery, quality, inventory and production control.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
There is a powerful driving force inside every human being that, once unleashed, can make any vision, dream, or desire a reality.
Tony Robbins
Timeline
Sr. Production Planning Engineer
Kromberg and Schubert Middle East FZE
02.2012 - Current
Sr.Engineer
Motherson Sumi System LTD
03.2010 - 02.2012
Engineer
Endurance technologies pvt Ltd, Endurance Technologies Pvt.Ltd
06.2007 - 01.2010
Operating Training Engineer
Sundaram Clayton Pvt.Ltd
03.2006 - 11.2007
Machinal Engineering - Machinal Engineering
SRM College of Engineering
04.2002 - 04.2006
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