Dibakar Pramanik
Tech. Engineer Instrumentation
Sharjah
Summary
An enthusiastic qualified professional with a proven track record in Line Maintenance / Pre-commissioning & Commissioning activities with an organization of high repute. Experienced professional with over 17 years of experience in Chemical & Metal Industry. Excellent reputation for resolving problems and improving customer satisfaction.
Overview
18
18
years of professional experience
7
7
years of post-secondary education
8
8
Certifications
Work History
Tech. Engineer Instrumentation
Emirates Global Aluminium (EGA)
Abu Dhabi
06.2009 - Current
- Preventive maintenance, Breakdown maintenance, & Troubleshooting in Paste Plant - 50 T/hr. (Outotech) & Rodding Plant.
- Preventive maintenance, Breakdown maintenance, & Troubleshooting in ABF (Anode Baking Furnace – R & D Systems) & FTC (Fume Treatment Centre - Alstom)
- Hands on working experience in PLC RS Logix5000 (Allen Bradley), Devicenet, Controlnet, Ethernet Networks & SCADA Control System.
- Commissioning, Pre-operational Verifications & Erections of instruments (Pressure, Temperature, Flow, Level, Vibration) at Carbon Plant.
- Maintenance of 08 nos FTA Crane (ECL) & 03 no’s Automatic Anode Stacking Crane (ECL) controlled by Control Logix-5000, Allen Bradley.
- Troubleshooting of breakdowns related to Instrumentation & Automation and Modification in PLC Logic and SCADA system.
- Responsible for preparation of Instrumentation Job safe practices, PM Task procedure, all kind of Inst. documentations (Drawings, Spare parts list, Instruments manuals etc.)
- Maintenance of PLC Controllogix (Allen Bradley) based fully automated weighing and batching through Weighing Controller Pfister & Vishay TAD-3.
- To ensure safety standards and procedures are implemented and followed in accordance with contract requirements and Company guidelines.
- Executing cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
- Maintenance of all Automation System like Data Server, PLC, SCADA etc.
- Experience on Breakdown related “Root Cause Analysis'', 5S, Kaizen, Small group activities.
- Used coordination and planning skills to achieve results according to schedule.
- Led projects and analyzed data to identify opportunities for improvement.
- Managed team of employees, overseeing hiring, training, and professional growth of employees.
- Resolved problems, improved operations and provided exceptional service.
- Participated in continuous improvement by generating suggestions, engaging in problem-solving activities to support teamwork.
Executive Instrumentation
MCC PTA India Corp. Private Limited (Mitsubishi Chemical Holding Group)
Haldia
09.2006 - 05.2009
- Preventive maintenance, Breakdown maintenance, Periodic maintenance & troubleshooting in fully automated 60 T/Hr PTA (Purified Teripthalic Acid) Production plant.
- Erection, Commissioning, Calibration of field Instruments (micro-controller-based Temperature/ Pressure/ Flow/ Level Transmitter, Controllers & Switches.
- Installation of different types of SMART Positioner (SIEMENS, NIGATA MASONEILAN, SAMSON etc)
- Maintenance of Analytical Instruments (PH, Conductivity, Free Chlorine, O2, CO2, Dissolved Oxygen, Vibration etc)
- Maintenance and Overhauling of different types of ON-OFF Valve (Make - OKM, KTM, TOMOE, MOTOYAMA, ELOMATIC, XOMOX, AUTOMAX, DURCO, VIRGO etc) & Control Valve (Make - NIIGATA MASONEILAN, ARCA, ELOMATIC, FORBES MARSHALL, VALTEK, FISHER SANMAR etc).
- Maintenance of Water Tube Boiler (Capacity – 70T/Hr) controlled by Allen Bradley’s SLC 5/05.
- Maintenance of 05 Nos Diesel Engine Generator (Capacity – 5MW each), Make – Mitsubishi, Japan.
- Maintenance/Troubleshooting/Overhauling of some Special Type of Instrument like Radioactive Level Gauge (Ohmart), Paramagnetic type O2 Analyzer (Servomex-2200/1100 series), Mass Flow Meter (Micro Motion), Tank Mounted Control Valve (Nigata), Tank Bottom RV (Motoyama), Ball Valve (KTM).
- Maintenance of YOKOGAWA CENTUM-CS DCS (DCS loop checking, DCS graphics modification, New Tag generation in DCS, Troubleshooting in DCS related problem.)
- Complete Maintenance of 350 Nos of Control loop (PID) & 500 Nos of Indication loop (PVI) from DCS end to Final Control element. Total Nos of Instruments installed around 10,000.
- Maintenance of Allen Bradley’s SLC 5/02, 5/03, 5/05 PLC, Mitsubishi PLC and S7 PLC.
- Maintenance of PLC (Allen Bradley & Mitsubishi) based fully automated weighing and batching of Final Product (PTA) through Weighing Controller Sartorius PR-1613 and YAMATO EDI-800.
- Critical Instrument (Control Valve & Process Variable measuring instrument) identification and review in every year and accordingly critical spare parts maintain.
- Maintaining Field Instrument Datasheets and Procurement of Field Instrument: (a) Pressure/ Differential Pressure/ Flow/ Level Transmitters (b) Level Instruments (c) Flow Instruments (d) Temperature Instruments.
- Planning of Daily Running maintenance, Preventive maintenance & Annual Shut-down maintenance and accordingly material procurement.
- Trend and Alarm event analysis through (Process Information management System – PIMS) Exaquantum, Supplied by Yokogawa, Japan.
- For Achievement of Zero Accident, Departmental Safety and 5S Activity Co-ordination. Other Activities like – Training, Job Safety Analysis, Dupont STOP activity checking, Hatto Hiyari analysis, Kiken Youchi analysis etc.
- Integrated Management System (IMS) co-ordination for Instrumentation Dept. (ISO9001: 2000, ISO14001: 2004, OHSAS18001: 1999)
- Appointed Radiological Safety Officer (RSO) for Radioactive Nucleonic Gauges.
- Used coordination and planning skills to achieve results according to schedule.
- Managed team of employees, overseeing hiring, training, and professional growth of employees.
- Used Microsoft Word and other software tools to create documents and other communications.
- Worked within applicable standards, policies and regulatory guidelines to promote safe working environment.
Asst. Engineer
Usha Martin Limited
Jharkhand
07.2004 - 09.2006
- Preventive & Breakdown Maintenance of Mini Blast Furnace(Capacity-350 TPH) in Steel Industry
- Maintenance & Calibration of field Instrument and Procurement of Field Instrument: (a) Pressure/ Differential Pressure/ Flow/ Level Transmitters (b) Level Instruments (c) Flow Instruments (d) Temperature Instruments.
- Planning of Daily Running maintenance, Preventive maintenance & Annual Shut-down maintenance and accordingly material procurement.
- Adhered to timelines to meet quality assurance targets.
- Determined budget, manpower, schedule and material needed to successfully execute projects.
- Provide Training to the peers and technicians.
- Gathered relevant data from various sources and developed comprehensive reports for leadership review.
Education
B. Tech. in Engineering Technology - Industrial Engineering (1st Class, CGPA of 8.78)
Birla Institute of Technology And Science, Pilani
Dubai, UAE 07.2018 - 12.2021
Diploma in Instrumentation Technology - Instrumentation Engineering (1st Class, 83.2%)
Nazrul Centenary Polytechnic
Burdwan, India 07.2000 - 09.2003
Skills
Problem Solving
Computer (MS Office, Minitab etc)
Test instrumentation
PLC, DCS, SCADA, HMI
Maintenance, Installation & Commissioning
Leadership
Teamwork
Safety
Accomplishments
- Employee of the Month at EGA
- Secured Best Suggestion Award two times.
- Nominated for the Falah awards in 2012.
Certification
Radiation Safety of Radioactive Nucleonic Gauges
Timeline
Lean Six Sigma
04-2022
B. Tech. in Engineering Technology - Industrial Engineering (1st Class, CGPA of 8.78)
Birla Institute of Technology And Science, Pilani
07.2018 - 12.2021
Microsoft Office 2010 Course
03-2017
NEBOSH award in Health and Safety at Work
04-2016
Guardlogix - Maintenance & Troubleshooting
07-2012
Advance PLC Training (FBD, SFC, STL)
06-2012
Control Logix-5000 Maintenance & Troubleshooting
09-2009
Controlnet & Devicenet
09-2009
Tech. Engineer Instrumentation
Emirates Global Aluminium (EGA)
06.2009 - Current
Radiation Safety of Radioactive Nucleonic Gauges
12-2008
Executive Instrumentation
MCC PTA India Corp. Private Limited (Mitsubishi Chemical Holding Group)
09.2006 - 05.2009
Asst. Engineer
Usha Martin Limited
07.2004 - 09.2006
Diploma in Instrumentation Technology - Instrumentation Engineering (1st Class, 83.2%)
Nazrul Centenary Polytechnic
07.2000 - 09.2003