Capability build up
Faiyaz Khan
Line Leader
Dubai
Summary
Dedicated FMCG professional with history of meeting company goals utilizing consistent and organized practices. Skilled in working under pressure and adapting to new situations and challenges to best enhance the organizational brand.
Overview
15
15
years of professional experience
5
5
years of post-secondary education
Work History
LINE LEADER
UNILEVER HPC GULF
DUBAI
02.2016 - Current
- Team member of Unilever Plant Start up
- Supervised updating procedures for working documents such as shift reports and handovers.
- Maintained discipline through enforcement of company policies.
- Coordinated staff, parts and process flow to minimize work in progress, eliminate shortages and maximize productivity.
- Made sure that products were produced on time and are of good quality.
- FAT Qualification(Ronchi,Posimat,Ilti)
- IQ,OQ,PM Qualifications of machines
- Successful Bottles line Vertical Start up at 300 BPM
- Lead R2S Meeting to Meet KPI(OEE,Safety & Quality)
- Established system on production lines
- Increased Line OEE with kaizen & Improvement
- Co Ordinate with Warehouse, Quality& Maintenance
- AM Pillar line leader
- RCA,Why Why & Six sigma of breakdowns & Bottleneck issues on lines
- Kaizen &n Improvement plans to increase Productivity & OEE
- Inspected machinery for repair needs or removable blockages requiring attention
- Area 5S Leader
- Maintained record of zero safety incidents and compliance with HSE regulations
- Operators Basic Machine training
Line Leader
Reckitt BenckiserBahrain, LineLeader
Hidd
10.2013 - 12.2015
- Bottle filling Ronchi line start up
- Supervised updating procedures for working documents such as shift reports and handovers.
- Monitored employee performance to determine need for additional education and training.
- Assisted in training new employees and implementing procedural changes.
- Maintained discipline through enforcement of company policies.
- Collaborated with manager on performance-related issues and employee performance reviews.
- Adjusted machines to increase productivity for runs.
- Inspected products and machines to maintain quality and efficiency.
- Reviewed production schedules and streamlined processes.
- DDS Meeting
- Performed on very challenging format ( PET Bottle filling)
- Improved Line OEE from 55% to 80% MTD
- Track daily report & make action plan with team
- 5S Owner
- RCA of Production line breakdowns, Minor stoppages & all other issues
- OEE Tracking to meet target OEE
- Improvement & Kaizen
Technical Expert
PROCTER & GAMBLE, TechnicalExpert
Baddi
06.2007 - 09.2013
- Daily troubleshooting Shubham sachet machine related issues
- Shubham sachet packing machine fat/vat coordinate with
- OEM Work as sachet line project leader shampoo sachet line
- (Including 10 new Machine installation)
- Benchmark 90% OEE with vertical start up (help of strong system like IQ, OQ, PQ)
- Collaborated with vendors to locate replacement components and resolve advanced problems.
- Am& pm leader for packing hall machines
- Prepare Operator training program
- Prepare machine maintenance plan according Production plan
- Spare part stock responsibility
- Sap user for spares
- Ensure overall equipment efficiency meets above the target
- DDS meeting leader
- ODM meeting reporting
- Maintenance planner
- Technical trainer for operator
- Breakdown analysis with why-why execution/route causing
Education
MBA - Operational Management
Sikkimmanipaluniversity
India 06.2010 - 07.2013
Diploma - Mechanical
ITI
India 08.2005 - 07.2007
Skills
Work under challenges
Leadership skill
Soft skill
Communication skill
Lean manufacturing & 5S
Proficient in [Mechanical Equipment]
Packaging & Bottle filling operation
Accomplishments
- Managing whole Ronchi Bottle line issue (PMissue,maintenance issues, coordinate withprocess)
- Troubleshooting line related issues with proper Root cause
- Breakdown handling & troubleshooting
- IQ, OQ,PQ Qualificationatstartup of plant
- VAT Qualificationatstartup of plant
- ADDITIONAL INFORMATION
- Dedicated technical mastery with14-year Experience in FMCGsector
- Expert in online Troubleshooting's, Root cause analysis& Develop standards
- Recognized asa new role Technical
- Expert by Procter & Gamble
- Believe & Keen to maintain,
- Restore equipment basic condition
- PLAYING CRICKET
- I love to playcricket
- Iam a very good cricket all rounder player.
Timeline
LINE LEADER
UNILEVER HPC GULF
02.2016 - Current
Line Leader
Reckitt BenckiserBahrain, LineLeader
10.2013 - 12.2015
MBA - Operational Management
Sikkimmanipaluniversity
06.2010 - 07.2013
Technical Expert
PROCTER & GAMBLE, TechnicalExpert
06.2007 - 09.2013
Diploma - Mechanical
ITI
08.2005 - 07.2007
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