Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Generic

GUJJARI KALYAN KUMAR

Al Ain/Abu Dhabi,UAE

Summary

Total experience of 8+ (2 years in UAE) years in Aerospace Quality functions like QA&QC, supplier quality assurance, Layup process, in-process, assembly, final, source inspection of Metallic’s & Composites with Reliable Quality Control Specialist with abilities in blueprint interpretation, operations monitoring and quality control inspections. Outstanding communication, active listening and organizational talents. Physically fit and adaptable with the capability to work in various work environments.

Overview

9
9
years of professional experience
1
1
Certification

Work History

Quality Inspector

Innovation Direct Employment Services
Al Ain City/Abu Dhabi, UAE
10.2022 - Current
  • In-process Assembly, Painting & Final inspection of AIRBUS A330/A350 Wing Fairing Assemblies, Inboard Flap Tracks and Spoilers Assemblies.
  • Drone Manufacturing – Detailed parts to final inspection.
  • Performed root cause analyses for equipment failures, implementing corrective actions.
  • Organised schedules for smooth production and on-time delivery of creatives.

QA and QC Engineer

LMW - Advanced Technology Centre Limited
Coimbatore, INDIA
01.2022 - 10.2022
  • Assembly Lead Quality for VSSC-ISRO Projects like GSLV, PSLV, SSLV Satellite vehicle assemblies.
  • Honeywell project composite products Final & SCA inspection, Internal Auditor.
  • Performed FAI process & preparing reports‚ inspection plans, Quality plans‚ Stage clearance reports‚ Route cards & Delivery documents for assemblies.
  • Inspection activities of Prepreg & Wet layup‚ Verification of autoclave curing reports‚ Visual & Dimensional inspection‚ Composite to Composite & Metal bonding ‚ Sealant applications‚ Dry & Wet Assembly‚ Product data controlling.
  • Non-Conformance & Customer Complaints handling through Quality Management system – Driving the team to close the actions.

Quality Control Supervisor

Tata Advanced Systems Limited
Bangalore, INDIA
06.2016 - 12.2021
  • Team lead for quality control functions of Boeing Programs – P8 Poseidon Interior Cabinets‚ APU & Tail cone assembly‚ 787/737 Wing panels‚ CH-47 Helicopter components.
  • Good interpretation of BOEING drawings/Specifications.
  • Inspection activities of Prepreg layup‚ Visual & Dimensional inspection‚ Decorative laminate application‚ Sealant applications‚ Dry & Wet Assembly & Final inspection.
  • Special process of composite-to-composite bonding/Painting.
  • Performing FAI & preparing FAIR (FORM 1, 2 & 3) for detail parts of Metallic’s & Composites as per drawing requirements.
  • Certified DPRV personal as per AS9117 & received a delegation from Boeing in waiver program to dispatch the part without source inspection.
  • Attending Internal & External meetings with customer.
  • Product & process knowledge in both Metallic’s & Composites for BOEING, AIRBUS & ROLLS ROYCE projects.

Education

Bachelor of Engineering - Mechanical

Delhi University

Diploma - Mechanical

Narayana Diploma in Engineering institute

High School -

Surya High School

Skills

  • Composite Manufacturing Techniques (Prepreg & Resin infusion method)
  • DQR - Delegated Quality Representative
  • SCA – Source Certified Agent for HONEYWELL
  • AS9100AS9102AS9117 AS13001APQPPPAP
  • Internal Auditor
  • Certified in FOD training
  • Preparing Quality documents
  • Control of Delivery documents
  • Coordinator of NADCAP & External audits
  • Driving RCCA 7 QC Tools
  • SAP Knowledge
  • GD&T Basics
  • NC Control Handling MRB
  • Inspection activities in CCA Machining Painting Bonding Assembly Final & Delegation
  • Good in 2D Drawings & Specification interpretation of projects like BOEING AIRBUSROLLSROYCE VSSC-ISRO HONEYWELL
  • Good in handling of inspection instruments
  • Expert in paint inspection
  • Product audits
  • Verification of CMM/LT reports
  • Autoclave cure chart verification
  • Co-ordinating with Supplier/Customers

Certification

  • DPRV personal as per AS9117 by SAE, 006978 - 09, Sep-2021 to Sep-2024
  • Lean Six Sigma Yellow Belt, LSSYB- 01C/224, 11/02/2022
  • APQP - Advanced Product Quality Planning for NPD and NPI, UC-db3c17dd-65b8-48d4-9870-65902dd22756, 04/30/2022

Languages

Telugu
Native
English
Fluent
Hindi
Fluent
Kannada
Fluent
Tamil
Upper intermediate

Timeline

Quality Inspector

Innovation Direct Employment Services
10.2022 - Current

QA and QC Engineer

LMW - Advanced Technology Centre Limited
01.2022 - 10.2022

Quality Control Supervisor

Tata Advanced Systems Limited
06.2016 - 12.2021

Bachelor of Engineering - Mechanical

Delhi University

Diploma - Mechanical

Narayana Diploma in Engineering institute

High School -

Surya High School

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GUJJARI KALYAN KUMAR