Islam Gad
Alexandria
Summary
Mechanical Maintenance Rotating Engineer with extensive expertise (+18 Years) in Oil and Gas field especially Degassing stations, Petrochemical and offshore drilling particularly in the Middle East and GCC countries, Participate in Mega Projects for below companies.
Overview
18
18
years of professional experience
Work History
Machinery Technical Advisor
KENT-PLC
01.2022 - Current
- Mechanical advisor for all WQ1 new projects included (IOT2, PWl, PW2, MTI, MOL pumps, CC pumps, MOTD)
- Follow up maintenance activities and provide technical solutions, provide RCFA reports
- Review spare parts list for new projects
- Rotating equipment's technical advisor for all Rotating maintenance Activities (CM, PM, Predictive Maintenance, Minor Modifications, and Improvements) included all new project inside ExxonMobil area DS 6 & DS 7 & DS 8
- Create/indorse the Job plans for new equipment to CMMS team
- Provide technical support for operation readiness maintenance team during Construction/commissioning/mechanical handover of all new projects in WQ1 such as (IOT 1, IOT 2, MOL Pumps project, Train A refurbishment, Produced water treatment project)
- Assist workshop team to Maintenance Activities
- Assist workshop team to perform major overhaul turbo-machinery equipment
Rotating Equipment & Package Maintenance Department Head
EMC (Egyptian Maintenance Company)
01.2012 - 01.2022
- Company Overview: ENI ZUBAIR Oil field project ZFOD
- Rotating Equipment Department Head (1/10/2015) till (1/11/2020): Supervise maintenance team to perform and execute all rotating maintenance activities for ZFOD ZUBAIR Field (4 Degassing station + 3 IPF station) included high pressure pumps /Gas compressors
- Rotating Equipment site/workshop Engineer (1/10/2010) till (1/11/2015): Rotating Engineer (site/workshop) for ZFOD [DGS/IPF stations, provide technical support, Root Cause failure analysis, technical solutions, and FEMIA reports, provide technical recommendations for all rotating equipment in the field
- Conduct HSE regulations and policies
- Supervise Maintenance team in Execution for all Rotating Equipment, to repair and perform maintenance interventions (CM, PM, Predictive Maintenance, Minor Modifications, and Improvements) necessary for achieving durable plants conditions their original conditions in the Degassing Stations & IPF stations
- Responsible for the Maintenance and the troubleshooting of the Instrument air package and nitrogen supply package
- Heat exchanger, pipeline Minor repair
- Troubleshoot compressors failures & performance
- Monitor the KPI of the station equipment
- Implementation of work strategies to improve the equipment behavior
- Responsible for the Overhaul Maintenance for WIER Pumps 450 KW
- Responsible for the Overhaul Maintenance for Sulzer Pumps 1.6 MW
- Responsible for the overhaul Maintenance for THERMOMECHANICA pumps 6.5 MW
- Reverse Engineering for the rotating Equipment
- Installation of the new packages systems such as air systems and new nitrogen system
- Preform Alignment for the turbo machinery using dial indicators and using Easy laser method
- Responsible for all rotating equipment maintenance activities including performing major overhauls for all types such as: Centrifugal pumps EBARA, GOULDS, RUHR, KSB, OTM, Smart Turner and Shin Nippon), positive displacement pumps, blowers, gearboxes, reciprocating compressors, and electrical motors
- Overhauled Gearboxes 4000 KW
- Supervise & Training and provide technical support to maintenance individuals (junior engineers & technicians) during maintenance procedure of any rotating equipment
- Apply Root cause failure analysis & Six sigma Techniques to detect the Troubleshooting and Find permanent solutions for repeated problems
- Prepare spare parts drawings for spare parts fabrication in internal or external workshops
- Bearing trouble shooting failure analysis upgrade and equivalents selection
- Technical advisor for WIER co
- To check and repair severe damage (high pressure pump SAMSUNG Degassing station
- Manage all the aspects related to manpower, material, spare parts with the client
- Prepare technical reports for maintenance manager included RCFA using FEMIA technique ,5 Whys
- To ensure full use of the maintenance system for maintaining all records of manpower, reports, materials, spares and associated data
- Certified maintenance and Reliability professional
- To review the periodic job and shutdown plans and integrate it with other section plans for execution
- To ensure the proper update and availability of the current documents/ drawings/ Equipment data sheet CMMS, preparing feedback reports
- Supervising in-house contractors and vendors, to ensure safe and efficient execution of mechanical tasks
- Developing and updating maintenance plans and schedules, to minimize production disruptions
- Analyzing equipment performance, to identify issues and propose improvements
- Ensuring that maintenance plans meet engineering standards and are compliant with regulations
- Preparing maintenance documentation, including checklists and risk assessments
- Achieving maintenance KPIs and supporting technicians’ training and development
- Managing manpower, including overtime and emergency planning
- Overseeing spare parts and warehouse activities, including stock management and ordering
- Ensuring application of the relevant HSEQ procedures during maintenance work
- ENI ZUBAIR Oil field project ZFOD
Rotating Equipment Engineer
Transocean Offshore Drilling Company
01.2007 - 01.2012
- Preventive /Corrective maintenance for all drilling equipment's such as (Top Drive, Draw work, Man lifter, Man riding….)
- Major overhaul for Broom Wood Reciprocating compressor
- Major overhaul for CATTERPELLER Diesel engine Model V-399
- Major overhaul for CATTERPELLER Diesel engine Model V-3516
- Major overhaul for CATTERPELLER Diesel engine Model V508
- Major overhaul inspection for SULZER Baby steam turbine
- Major overhaul for Dived Brown Gear Box
- High speed 6000 RPM
- Major overhaul inspection for EBARA axial flow centrifugal pump
- Alignment for the turbo machinery using dial indicators and using Easy laser method
- Preparing the tool list for the inspection
- Preparing the spare parts required before starting the inspection activities
Education
B.S. - Mechanical Power Engineering
Alexandria University - Faculty of Engineering
06.2006
Skills
- Mechanical Engineering
- Technical Advisory
- Water Injection High Pressure Pumps Maintenance
- Compressors Maintenance
- Preventive Maintenance
- Predictive Maintenance
- Proactive Maintenance
- Maintenance Management Systems
- Computerized Maintenance Management Systems (CMMS)
- Project Management
- Spare Parts Review
- Management Reporting
- Resource Allocation
- Negotiations
- Leadership
- Team Building
- Decision Making
- Communication
- Time Management
- Presentation Skills
- Oil and Gas Industry Knowledge
- Bearing Failure Analysis
- PDM Machinery Health Management
- SAP (PM)
- Stress Management
- Degassing Station Equipment Knowledge
- Training and Assessment
- Root Cause Failure Analysis
- Vibration Analysis
- Maintenance and Reliability Professional Certification
- Thermography Camera Certification
- Engineering Practices Knowledge
- Economic Principles Knowledge
- Design Standards Knowledge
Telephone
+201228443366, +9647841349210
References
- Mr. Sami, Maintenance Manager, EXXONMOBIL, +9647809178727, sami.a.dahiak@westqurna1.com
- Mr. Oday Ali, Operation Readiness Department Head, +964-780-917-8611, oday.a.ali@westqurna1.com
- Mr. Antonio Pistrito, Maintenance Manager, ENI CO., +39 3456511370
Training
- SAP, Maximo, RMS
- CMRP, Vibration analysis
- HSE Mechanical Hazard training
- HSE Confined space entry
- OPITO course for offshore drilling
- Firefighting
- Communication skills
- Time management
- Presentation Skills
- Introduction of PMP training course
- AMS Machinery Health Manager & AMS 2140 Health Analyzer Training
- Bearing Failure analysis course
Personal Information
- Passport Number: A19641051
- Date of Birth: 03/22/82
- Nationality: Egyptian
Timeline
Machinery Technical Advisor
KENT-PLC
01.2022 - Current
Rotating Equipment & Package Maintenance Department Head
EMC (Egyptian Maintenance Company)
01.2012 - 01.2022
Rotating Equipment Engineer
Transocean Offshore Drilling Company
01.2007 - 01.2012
B.S. - Mechanical Power Engineering
Alexandria University - Faculty of Engineering
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