As a skilled and committed maintenance professional, I bring a wealth of experience in maintenance and project management within the manufacturing and oil refinery/petrochemical sectors. I excel in high-pressure environments, consistently meeting deadlines and staying within budget.
My troubleshooting abilities allows to swiftly pinpoint potential issues and implement effective, safe long-lasting solutions.
Overview
10
10
years of professional experience
2016
2016
years of post-secondary education
1
1
Certification
Work History
Maintenance Engineer
Beckers Group/Becker Industrial Coatings LLC
Ras Al Khaimah
07.2019 - Current
Implemented maintenance strategies that help achieve organisation's mission, which aligns with its vision, objectives and values.
Established reliability-centered maintenance with proactive approaches.
Ensured machine downtime is less than 5 percent of total working in an year-Analyzed by OEE and TEEP methods
Participation in safety audits to identify and rectify potential hazards in factory.
Identified and minimized machine downtime through Pareto analysis.
Management of all maintenance-related activities through CMMS software (MisterMaint).
Completion of CAPEX, OPEX, and industrial development projects as per roadmap.
Identified potential problems with machinery using condition-based maintenance programme and developed solutions to rectify them.
Oversaw installation of new machinery, ensuring compliance with industry standards and regulations.
Detailed documentation of all maintenance activities as per ISO standards.
Suggested cost-effective modifications to existing machines that resulted in improved productivity and reduced downtime.
Implementation of continuous improvements, Kaizens, and 6S methodology to reduce downtime, waste and cost.
Responsible for selection of equipment based on design and reliability.
Coordination with inter-departments, external vendors, and timely procurement of spare parts for successful completion of project within allocated time frame.
Supervised subcontractors appropriately and complied with contractual commitments and site operating processes.
Encouraged and established proactive maintenance methods while reducing reactive maintenance.
Provided technical guidance to junior technicians for carrying out repair work efficiently.
Optimized inventory levels of spare parts and tools, reducing wastage and ensuring availability for urgent repairs.
Identified equipment, prepared calibration schedules, and ensured timely completion.
Training operators for effective implementation of autonomous maintenance
Researched new innovative technologies and successfully implemented them in factory to improve safety, quality, and efficiency of work.
Instrumentation Engineer
Ampersand Systems Private Limited
Kochi
06.2015 - 06.2019
Managed and controlled large group of skilled maintenance/project team, and subcontractors without any conflicts.
Installed new devices according to manufacturer's specifications and industry standards.
Created detailed wiring diagrams for new installations as per project scope.
Configured and calibrated instrumentation equipment to meet safety standards.
Provided technical support for plant personnel regarding instrumentation issues.
Performed preventative and corrective maintenance on industrial process control systems.
Inspected completed installations and observed operations to confirm design, equipment specifications to comply with operational, safety, and environmental standards.
Conducted comprehensive system diagnostics and troubleshooting to maintain optimal performance levels.
Supervised and trained project team members as necessary.
Conferred with engineers and concerned stakeholders on status of current engineering projects.
Oversaw project progress to ensure timely completion and within budget.
Timely completion of plant shutdown projects
Education
B.TECH - Electronics and Instrumentation
KARUNYA UNIVERSITY
Skills
Proactive maintenance methods
Condition based and Reliability-Centered maintenance programs
6'S methodology in organisation
Kaizen project and Continuous Improvement projects
Management of CAPEX and OPEX projects
ISO 9001, 14001, 45001, 50001 standards and procedures
Safety Assessments
Facility maintenance
Inventory management
Energy efficiency improvement
Subcontractor management
Planning and scheduling of maintenance
Languages
English
Fluent
Malayalam
Native
Hindi
Advanced
Tamil
Advanced
Accomplishments
Sustainability Award Winner-Operations with Impact Category-2020
Sustainability Award Winner-People with Impact Category -2023
Operations Incharge (AF and AFR ) at Geocycle Waste Treatment - Holcim GroupOperations Incharge (AF and AFR ) at Geocycle Waste Treatment - Holcim Group