Joji Monachan
Dubai,United Arab Emirates
Summary
Accomplished professional with extensive expertise in project management, high-value project oversight, and budget management. Demonstrates proficiency in hydro test and pre-commissioning, process planning, and cost estimation. Skilled in team management and continuous improvement initiatives, ensuring adherence to health and safety regulations. Adept at material testing, manufacturing processes, and quality control with a strong knowledge of industrial standards. Expert in AutoCAD and technical reporting, with a focus on engineering change orders (ECO). Committed to driving efficiency and excellence in all projects undertaken.
Overview
11
11
years of professional experience
4
4
years of post-secondary education
1
1
Certification
Work history
Production Engineer – Piping
Mc DERMOTT
05.2023 - 06.2025
- Responsible in Piping/ Subsea Pipeline project planning, screening of pipeline project opportunities, route selection, third party and environmental impact studies, feasibility assessments and concept selections, and front-end design.
- Review of Project specification scope of work and schedule.
- Prepare fabrication related procedures, method of statement and work instruction.
- Review drawings and other design deliverables to ensure that yard is supplied with the correct drawings and deliverables with clear interfaces, guidelines in dealing with vendor, sub contract or other disciplines.
- Preparation of redline mark-up, review and follow up of as – built fabrication drawings.
- Review level fabrication schedule which includes review of WBS, weightages, in the dependencies between tasks and liaise with the planning squad.
- Review change in scope, additional works and reworks and initiate Revision Orders / Change Orders to isolate the man-hours on work.
- Evaluating the daily progress reports and comparing with planned targets.
- Monitoring the work prescribe in the permit to work to ensure it conduct in the most efficient manner.
- Notifying the issuer of work progress and completion and ensuring that the site is returned to a safe and operation state.
- Preparing Daily safety walkabout & closeout reports and major concerns are reporting to higher authority.
- Understand, establish and follow-up the priorities of material forecast and material delivery to meet fabrication and completion schedule.
- Preparing L4 planning and 2 weeks shop/site plan as per the project base line schedule (L2).
- Handling all piping technical queries and investigating all field pipe work related problems, including the drawing of field sketches when necessary.
- Develop Construction Engineering Technology in line with Company Policy and Procedures.
- Elaborates construction feasibility analysis evaluating the available materials & drawings.
- Preparing lesson learns according to the previous project experience and conducting Constructability study with design team and yard team.
- Responsible for Piping erection operations and pipe support installation in accordance with schedule, Procedures, Specifications, Priorities and Availability of Construction Drawings.
- Issuing fabrication and erection work pack and monitor work pack progress and resolve issues that constraint work pack completion.
- Preparation of RFQ, Carries out TB/TQ and coordinates with subcontractors.
- Ensure that all Piping construction contractors’ supervision and manpower are instructed in and comply with all aspects of Health, Safety, Security, and Environment (HSES) policy, site regulations, permit to work procedure, and instruction and Client requirements.
- In conjunction with the contractors’ supervision, planning engineers, and the Construction Engineer, develop detailed daily and weekly work plans in accordance with the overall planning schedule.
- Assist Design Department in solving Piping Modification and Technical Problems in the Field.
- Responsible for carrying out Mechanical Clearance, Conducting Hydro and Pneumatic tests, fulfilling commissioning and Pre-Commissioning requirements for the project.
- Inspection for the installation, termination and testing spools, valves, Instruments and related equipment’s.
- Manages the different stages of Project, evaluate and estimating each phase to make cost effective through strong project plans.
- Schedule and Conduct regular weekly meeting with Construction leads to discuss the progress and act pro- actively to move forward for a successful completion.
- Preparing project fabrication and erection lessons learnt and discussing with concerned teams for the action plan.
- Generating KPI’s to ensure subcontractors follows target dates and achieves good progress as per schedules.
- Recognizing areas of concern and identify root causes for any delays.
- Ensured adherence to health and safety regulations for workforce wellbeing.
- Collaborated with supply chain team, ensured timely material availability.
- Coordinated with design team, achieved optimal product specifications.
- Established effective communication channels between departments fostering teamwork and collaboration.
- Managed project timelines, delivered on schedule commitments.
- Streamlined assembly process to enhance productivity.
- Initiated cost control measures to keep within budgetary limits.
- Produced reports and presented progress at project meetings and to clients.
- Assessed data and wrote reports to validate deviations from existing standards.
- Designed improvements to existing systems, boosting production output.
- Evaluated industrial operations for compliance with permits or regulations.
- Liaised with stakeholders to progress projects and meet production goals.
Piping Supervisor/Site Engineer
Dry Docks World- DP World
07.2019 - 05.2023
Piping Site Engineer
Nasser S. Al Hajri Corporation; SAIPEM
Jizan
12.2016 - 02.2019
- Jizan Integrated Gasification Combined Cycle Power Project (JIGCC): Engineering, procurement, fabrication, construction of Jizan refinery in Saudi Arabia will have an installed capacity of 3.8GW
Graduate Mechanical Engineer
Liquid Propulsion System Centre /ISRO
Thiruvananthapuram
12.2015 - 12.2016
- Vikas Engine Manufacturing: Manufacturing of PSLV and GSLV vikas engine components
- Vikas Engine transportation container designing: Designing and document preparation of Vikas Engine safe transportation container.
Piping Site Engineer
Forus Anntech Offshore Engineering Pvt Ltd.
Cochin, India
12.2014 - 12.2015
- BPCL Shutdown Piping Project: Extension and modification of existing piping systems
- API Project: Drainage and fire water system piping installation.
Education
B tech - Mechanical Engineering
University of Kerala
Kerala 01.2011 - 01.2015
Skills
- Project Management
- Hydro test and Pre-Commissioning
- Process Planning and Cost Estimation
- Team Management
- Material Testing and Manufacturing
- Knowledge of industrial standards
- Expert in Auto CAD
- Continuous improvement initiatives
- Quality Control
- High-value project management
- Budget management
- Health and Safety regulations
- Engineering change order (ECO)
- Technical reporting
Certification
- Basic Behavioural Safety training, SBM Offshore
- Saudi Aramco Work permit receiver training
- PTW system training, SAIPEM, SBM Offshore, Petrofac, TenneT, Mcdermott
Languages
English
Hindi
Tamil
Malayalam
Custom
U 0604344, 10/03/30
Personal Information
Nationality: India
Timeline
Production Engineer – Piping
Mc DERMOTT
05.2023 - 06.2025
Piping Supervisor/Site Engineer
Dry Docks World- DP World
07.2019 - 05.2023
Piping Site Engineer
Nasser S. Al Hajri Corporation; SAIPEM
12.2016 - 02.2019
Graduate Mechanical Engineer
Liquid Propulsion System Centre /ISRO
12.2015 - 12.2016
Piping Site Engineer
Forus Anntech Offshore Engineering Pvt Ltd.
12.2014 - 12.2015
B tech - Mechanical Engineering
University of Kerala
01.2011 - 01.2015
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