JOSSY VALDAR
Mangalore,India
Summary
Accomplished Pharmaceutical Operations Professional with 35 years of experience in sterile and non-sterile manufacturing across GCC and international markets. Specializes in plant operations , production management, regulatory compliance, and process optimization. Led initiatives in Lean and Six Sigma to enhance efficiency and ensure adherence to PIC/S guidelines. Experienced in managing cross-functional teams and overseeing EHS, Engineering, technology transfers, plant expansions, and regulatory audits.
Overview
37
37
years of professional experience
Work history
Production Manager
Bausch Health Companies – Medpharma
Sharjah, UAE
2015.04 - 2026.07
- Working as locum for Technical plant director to oversee operation of entire factory.
- Managed engineering, EHS, and production departments as technical operation manager (May 2023 – Dec 2023).
- Direct overall production operations for general plant and cephalosporin plant delivery.
- Manage end-to-end manufacturing for tablets, capsules, syrups, Semi-Solids, dry oral suspensions, hygiene products.
- Plan, schedule, and execute production against demand and on-time delivery targets.
- Lead regulatory inspections, audits, CAPA management, deviations, change controls, and quality investigations.
- Improve OEE by optimising processes, boosting yield, and reducing waste.
- Implement lean manufacturing and Six Sigma across production operations and teams.
- Maintain compliance with PIC/S and EHS standards across all activities.
- Promote safety culture with zero accidents and environmental compliance focus.
- Lead and mentor production teams, managing 7 direct reports and 65 indirect staff.
- Present production performance reports and operational metrics to senior management.
- Oversee plant expansion and revamping projects, including AHU upgrades.
- Coordinate preventive maintenance, breakdown maintenance, equipment qualification, and commissioning activities.
Factory Manager
Velocity Industries
Dubai
2014.10 - 2015.03
- Led factory operations including production planning, resource allocation, and quality compliance.
- Implemented production strategies aligned with organizational goals.
- Oversaw installation and commissioning of new machinery to optimise production capabilities.
- Supervised maintenance of safety and quality standards.
- Defined team performance responsibilities to enhance accountability and effectiveness.
- Collaborated with sales, finance, and vendors to streamline production and shipment scheduling.
- Conducted workforce performance reviews and training development initiatives
Production Manager – Cephalosporin & General Products Plant
Medpharma
Sharjah
2012.06 - 2014.09
- Oversaw production activities for Cephalosporin and General Products, ensuring compliance with quality standards and timelines.
- Ensured timely delivery of quality products to local and export markets.
- Coordinated execution of production plans with cross-functional teams to optimise workflow and meet delivery schedules.
- Defined production management responsibilities to align with operational objectives.
Production Manager – Sterile (IV) & Generics Plant
Pioneer Co. for Pharmaceutical Industries
Sulaymaniyah
2011.10 - 2012.06
- Oversaw sterile and non-sterile manufacturing operations, ensuring adherence to quality standards and operational efficiency.
- Executed sterile manufacturing procedures, maintaining strict compliance with safety standards and regulatory requirements.
- Led production teams in regulatory compliance activities, fostering a culture of accountability and diligence.
- Installed and commissioned manufacturing equipment.
Production Head
Cipla Ltd., (Unit V) Indore
Indore, India
2011.05 - 2011.09
- Identified, installed and commissioned new machinery in the unit, demonstrating proficiency with FAT, URS, DQ, IQ, OQ and PQ documentation.
- Streamlined processes and procedures to facilitate smooth production and enhance quality of documentation
- Conducted quality audits to ensure compliance with cGMP and international quality standards
- Demonstrated skills in manufacturing processes and packing operations.
- Maintained timely delivery of finished goods
- Provided training for workmen and coordinated day-to-day activities
- Gained expertise in latest production machinery with Robots, PLC based machinery, CIP, online cameras and bar code/ZD code readers
Production Supervisor
National Pharmaceutical Industries
2010.09 - 2011.04
- Supervised Amoxy-clav area in antibiotic production plant, ensuring compliance with safety and quality standards
- Led continuous improvement initiatives resulting in significant operational enhancements.
- Coordinated material procurement, resulting in timely delivery for production needs.
- Upheld company policies strictly, fostering a respectful and professional workplace environment.
Assistant Manager- Production
Unichem Laboratories Ltd
Baddi, India
2010.06 - 2010.09
- Oversaw product operations at Plant II, ensuring streamlined processes and adherence to quality standards
- Monitored performance metrics, identifying areas requiring improvement.
- Facilitated routine maintenance of equipment, preventing downtime due to technical issues.
- Streamlined production workflow by implementing improved scheduling system.
Assistant Manager- Production
Neopharma
Abu Dhabi
2004.09 - 2010.05
- Head of the Department-General Products
- Collaborated with team as executive, advancing to assistant manager in production by 2007
- Provided constructive feedback to staff members, fostering an atmosphere conducive for professional growth.
- Developed contingency plans to address potential disruptions in the supply chain or production line.
- Monitored performance metrics, identifying areas requiring improvement.
Production Executive
National Pharmaceutical Industries
2003.07 - 2004.08
- Antibiotic Plant
- Worked on assembly line, producing high-quality goods.
- Followed detailed assembly instructions, resulting in precise manufacturing outcomes.
- Maintained safe work environment by following safety procedures.
Production Executive
Tabuk Pharmaceutical Manufacturing Co.
Tabuk
1996.09 - 2003.07
- Executed sterile processes including Water for Injection, vial washing, dry heat sterilisation, autoclaving, aseptic filling, and vial packaging, supporting plant capacity of 90,000 vials per day.
- Identified, installed, and commissioned new machinery, enhancing capabilities in sterile and non-sterile plant.
- Clarified responsibilities for role to align with operational goals.
- Cephalosporin & General Products Plant
Manufacturing Chemist
GlaxoSmithKline Ltd.
Nasik
1992.11 - 1996.06
- Oversaw operations in plant, achieving consistent production of 300,000 tubes per day across 5 production lines.
- Streamlined the process to achieve an output of 70,000 units per shift on a single line, doubling productivity in 1996.
- Managed production of tablets and ointments, ensuring quality and compliance with regulatory standards.
Analytical Chemist
Universal Generics Ltd.
Navi Mumbai
1989.10 - 1992.09
Education
International Diploma - Computer Programming & Applications
APTECH
UKB.Sc. -
SVS College, Mangalore University
Mangalore, IndiaSkills
- Production Management
- Quality & Compliance
- Continuous improvement
- Lean manufacturing
- Resource management
- Vendor Management
- Project oversight
- SAP Implementation
- Team leadership & development
- Documentation
TRAINING
- Lean management
- CGMP
- EHS + S
- Six Sigma
- Leadership and communication
- Basic excel
Software Skills
Microsoft Office Packages & Operating System
Track and trace for regulatory markets
NAV for Production, material and finance management.
Implementation EMS (Cockpit)
Customization and implementation of SAP - Production & Material management module.
Training management program through compliance wire.
Timeline
Production Manager
Bausch Health Companies – Medpharma
2015.04 - 2026.07
Factory Manager
Velocity Industries
2014.10 - 2015.03
Production Manager – Cephalosporin & General Products Plant
Medpharma
2012.06 - 2014.09
Production Manager – Sterile (IV) & Generics Plant
Pioneer Co. for Pharmaceutical Industries
2011.10 - 2012.06
Production Head
Cipla Ltd., (Unit V) Indore
2011.05 - 2011.09
Production Supervisor
National Pharmaceutical Industries
2010.09 - 2011.04
Assistant Manager- Production
Unichem Laboratories Ltd
2010.06 - 2010.09
Assistant Manager- Production
Neopharma
2004.09 - 2010.05
Production Executive
National Pharmaceutical Industries
2003.07 - 2004.08
Production Executive
Tabuk Pharmaceutical Manufacturing Co.
1996.09 - 2003.07
Manufacturing Chemist
GlaxoSmithKline Ltd.
1992.11 - 1996.06
Analytical Chemist
Universal Generics Ltd.
1989.10 - 1992.09
International Diploma - Computer Programming & Applications
APTECH
B.Sc. -
SVS College, Mangalore University