Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Languages
Custom Section
Timeline
Generic
Jothi Muniyandi

Jothi Muniyandi

Atchampathu, Madurai

Summary

Rubber Technologist –Compounding, QA & Testing Specialist with expertise in compounding process


As a skilled Technologist with extensive experience in rubber compound development and quality systems, excel in compound design and development, mixing processes, and ensuring adherence to quality standards. My expertise includes effective customer and supplier engagement as well as internal and supplier auditing. I am eager to bring my passion and knowledge to your team, contributing to innovative solutions and high-quality results.

Overview

17
17
years of professional experience
1
1
Certification

Work History

Head of Technical dept - Compounding and Extrusion process

Gulf Rubber Industries LLC
08.2024 - Current
  • Responsible for compound development & revalidation
  • Process Design & Optimization (Mixing ,extrusion and moulding process)
  • Quality & Testing Control
  • Responsible for new & alternate RM evaluation, validation and introduction
  • Responsible for management projects implementation
  • Responsible for successfully launching new compounds for production
  • Conducting compound testing as per customer requirement/procedure
  • Consider corrective action taken against customer complaints, warranty claims & customer returns
  • Responsible for compound related non-conformances
  • Analysis of the non-conformance with 4M concept and Cp & Cpk study
  • Mixing process validation in pilot trial and mass production for new compounds
  • New machine installation and validation in mixing process
  • Internal system auditor (QMS & OFC)
  • Execution of OE and NEW product development trials
  • Corrective and preventive action on building
  • Uniformity improvement trials for regular and development sizes
  • Coordination with other departments to resolve the compound related issues
  • Find root causes for defects, define and follow up improvement actions

Manager – Heading the compounding plant

TVS Sri chakra ltd
06.2017 - 07.2024

Manager - Compounding and extrusion process

Jayashree Polymers
08.2015 - 06.2017

Assistant Manager- Technical and Compounding process

Gulf Rubber Industries LLC
02.2014 - 08.2015

Junior Manager in Mixing process

TVS Sundaram industries
11.2009 - 02.2014

Production In charge & Development

Acme Enterprises
09.2008 - 11.2009

Education

MBA - Project Management

Alagappa university
Karaikudi
12.2012

B.Tech - Polymer Technology

Kamaraj College of Engineering & Technology
Viruthunagar
05.2008

Diploma - Polymer Technology

Tamilnadu Polytechnic and college
Madurai
10.2004

Skills

  • Process Design & Optimization
  • Quality & Testing Control
  • Quality systems - IATF 16949 and ISO 9001
  • ISO 9001 internal audit certificate holder
  • ISO 14001
  • Compound design and development
  • Technical Process in Mixing process
  • Trouble shooting in Extrusion process
  • Compression Moulding
  • Transfer Moulding
  • Injection Moulding
  • 7 QC tools
  • SPC
  • MSA knowledge
  • Time study
  • Moulding trouble shooting
  • Analysis skills
  • Green field project in Mixing Operations
  • Planning & Manpower Management
  • Quality control procedures
  • Inventory management systems

Accomplishments

  • Implemented new compounds for extrusion processes in façade applications, enhancing product performance and consistency.
  • Successfully developed EPDM solid and foam compounds.
  • Formulated EPDM and Silicone compounds to meet UL 94 and EN 13501-1 fire safety standards.
  • Introduced IoT-enabled process monitoring in the mixing plant at TVS Sri Chakra Ltd, resulting in a Gold Trophy award at the CII contest.
  • Oversaw the installation of a new Banbury and conducted compound trials in the new mixing plant at TVS Sri Chakra Ltd.
  • Reduced scrap in the mixing process from 5% to 0.05%, significantly improving yield.
  • Completed IATF audits successfully as a trained internal auditor, ensuring process compliance.
  • Optimized Banbury FB and MB mixing stages, reducing mixing costs and cycle time.
  • Launched a greenfield mixing plant project in Chakan, Pune.
  • Implemented automation systems for the mixing plant at Jayashree Polymers, enhancing operational efficiency.
  • Reduced NBR-PVC soaking process ageing time, improving throughput.
  • Modified sulfur curing process in extrusion formulations, reducing conversion costs and process time.
  • Developed extrusion formulations for both solid and sponge applications.
  • Improved compression set in extrusion formulations by fine-tuning the accelerator system.
  • Reduced premixing conversion process time, lowering production costs.
  • Achieved a reduction in rejection rate of Tatatoyo parts from 22% to 7%.
  • Enhanced productivity by shifting the final conversion process from mill to kneader.
  • Introduced temperature-based mixing, reducing non-conformances and rejections.
  • Reduced mixing non-conformance from 5% to 1.05%.
  • Shortened mixing cycle time by implementing an upside-down mixing process.

Certification

  • Valid UAE (Dubai) Driving Licence – Light Vehicle
  • Certified ISO internal auditor

Languages

English: Proficient
Tamil: Native
Hindi: Fluent
German: A1 level

Custom Section

Current contact details:- Technical Manager- Rubber compounding, Gulf Rubber Industries LLC, Dubai, UAE. Contact No: +971543004271

Timeline

Head of Technical dept - Compounding and Extrusion process

Gulf Rubber Industries LLC
08.2024 - Current

Manager – Heading the compounding plant

TVS Sri chakra ltd
06.2017 - 07.2024

Manager - Compounding and extrusion process

Jayashree Polymers
08.2015 - 06.2017

Assistant Manager- Technical and Compounding process

Gulf Rubber Industries LLC
02.2014 - 08.2015

Junior Manager in Mixing process

TVS Sundaram industries
11.2009 - 02.2014

Production In charge & Development

Acme Enterprises
09.2008 - 11.2009

B.Tech - Polymer Technology

Kamaraj College of Engineering & Technology

Diploma - Polymer Technology

Tamilnadu Polytechnic and college

MBA - Project Management

Alagappa university
Jothi Muniyandi