Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Generic

KAMALJIT SINGH

SHARJAH

Summary

Dedicated and seasoned Maintenance In-charge with an illustrious 30-year career in the Plastic Manufacturing Industry.

Expertise in Maintenance and development of Electrical,Mechanical,Hydraulic ,Pneumatic & all types of auxiliary equipments. Proven track record of effectively leading maintenance operations, optimizing equipment reliability, and ensuring seamless production processes.

Overview

30
30
years of professional experience

Work History

Maintenance Incharge

Cosmoplast.Ind.Co.LLC
09.2010 - Current
  • Maintenance of Injection molding machine, Blow molding machine, water chiller system, Air compressor, EOT Cranes, Material grinders and all other Industrial Auxiliary equipments.
  • Expertise in Machine retro fitment -Injection Molding and Blow Molding by Implementing Yuken ASR Servo system & Delta HES Servo system.
  • Planning, costing and execution of new in-house modification and Projects.
  • Completing all maintenance and repair work in line with OEM standards.
  • Development and Maintenance of Hydraulic Power packs.
  • Designing Hydraulic system and Pneumatic circuits for SPM's.
  • Servicing Gear pumps, vane pumps, piston pumps, Hydraulic cylinders, and Pneumatic actuators.
  • Maintaining all required spares as stock with proper inventory management.
  • Provided staff with operational training on the use of newly installed plant equipment & machines.

Junior Engineer

Cosmoplast.Ind.Co.LLC
01.2005 - 08.2010
  • Development and maintenance of electrical & electronics system.
  • Preventive maintenance of all AC, DC & SERVO Motors.
  • Maintenance of water chiller system.
  • Preventive maintenance of all electrical panels in machines such as, Injection & blow molding, shrink wrapping machines, printing machines & different types of cutting & Packing machines.
  • Trouble shooting of PLC’s such as Siemens, Delta, Koyo, Mitsubishi.
  • EOT Cranes Preventive maintenance and break down maintenance.
  • Working on Telemecanique, KEB and Delta AC drives.
  • Maintaining all required stock with a proper storage system.
  • Hardware drawing development such as Electrical & plc's drawings.
  • Developing different kinds of control projects & running them successfully.
  • Maintain and repair hydraulics systems, including pumps, valves, and cylinders, to minimize downtime.
  • Assist in the installation, commissioning, and testing of new equipment to support production needs.


Electrical Supervisor

Cosmoplast.Ind.Co.LLC
07.1999 - 12.2004
  • Conducted routine inspections and servicing of electrical systems, including motors, drives, control panels, and PLCs.
  • Troubleshoot and diagnose electrical issues in pipe extrusion, film extrusion, thermoforming, injection molding, and blow molding processes.
  • Responded to breakdowns and emergencies promptly, diagnosing and rectifying electrical faults to minimize production disruptions.
  • Collaborated with maintenance teams to address interdisciplinary issues and ensure overall plant efficiency.
    Utilized technical documentation, wiring diagrams, and schematics for troubleshooting and repairs.

Motor Winding Technician

Cosmoplast.Ind.Co.LLC
02.1994 - 06.1999
  • Expertly dismantle and inspect various types of electric motors, identifying faults and determining necessary repairs.
  • Perform rewinding, repair, and replacement of coils, armatures, and other motor components to restore functionality.
  • Utilize precision instruments and equipment to measure and cut new winding materials according to specifications.
  • Conduct comprehensive testing on rewound motors to verify proper functioning and efficiency.


Education

High School - SSLC

FYJC High School
03.1990

Skills

  • Engineering drawing -Reading
  • Technical troubleshooting -Electrical,Mechanical ,Hydraulics & Pneumatics
  • Industrial automation Expert
  • Hydraulic & Pneumatic circuit design and development for SPM
  • Erection, Installation & Commissioning of Machineries
  • Plant Maintenance
  • PLC Knowledge - Trouble shooting and wiring
  • Welding
  • Motor winding
  • Control panel wiring
  • Servo system Implementation
  • Fabrication

Accomplishments

  • Retrofitting of 32 Injection molding machines –Tonnage of 150 to 1800 by implementing servo system from conventional system and save 65% Energy consumption- ROI 8 to 9 Months.
  • Retrofitting of 8 Blow molding machines –50 to 200 Liter by implementing new control system and Hydraulic power pack- 35 & increase in production- ROI 6 to 8 Months.
  • In House modification of Hot Stamping machines by implementing new design and control system- 35% of increase in production and packing.
  • Developed different types of SPM's as per production request to improve productivity and quality assurance – 30% increase in mass production.
  • Design Hydraulic power pack and Pneumatic system for product development- Automatic Rail system for Cement wall manufacturing – 30 % Increase in production.
  • Implementing and managing proper preventive maintenance on machinery and auxiliary industrial equipment's – doing root cause analysis after breakdown reduce 50% reduction in total downtime.
  • Developed Pool ball water filling machine for injecting water inside the ball-70 % increase in production and packing.

Timeline

Maintenance Incharge

Cosmoplast.Ind.Co.LLC
09.2010 - Current

Junior Engineer

Cosmoplast.Ind.Co.LLC
01.2005 - 08.2010

Electrical Supervisor

Cosmoplast.Ind.Co.LLC
07.1999 - 12.2004

Motor Winding Technician

Cosmoplast.Ind.Co.LLC
02.1994 - 06.1999

High School - SSLC

FYJC High School
KAMALJIT SINGH