Kamleshkumar Mishra
Mira Road (E)
Summary
I have around 19.0 years of design experience in Oil and Gas, Petrochemicals, Fertilizers, Agrochemicals, and Specialty Chemical industries. Major experience is in Ammonia plant design licensed by KBR. Along with this, engineering experience is in Offsite and Utilities of fertilizer plant. Also has a good exposure to FEED and Detailed Engineering Projects. I have 6 years’ experience in technical services in manufacturing sector. General process engineering activities carried out include preparation and updating of Process Flow Diagrams (PFDs), Piping and Instrument Diagrams (P&IDs), preparation of data sheets for equipment like pumps, vessels, Safety Valve sizing calculations, Line sizing calculations, preparation of data sheets for instruments, line list, utility summary and hazardous area classification summary, Safeguarding and control philosophy preparation, operating manual preparation, Design and rating of Shell & Tube Heat exchangers. Experience in simulation and design softwares such as ASPEN HYSYS, ASPEN EDR, UNISIM, HTRI, PRO II and KORF Hydraulic. Familiar with local/ international codes and standards.
Overview
19
19
years of professional experience
Work History
Senior Process Engineer (Lead Process Engineer)
Technomak Process System
03.2025 - Current
- Company Overview: Detailed Engineering | Libya
- PDS preparation of Desalter, Separator, UFD preparation, Utility P&IDs development, Storage Tank sizing and PDS preparation, Multiphase flow meter PDS preparation, Utility Consumption Summary, Chemical Consumption Summary, Comment resolution sheet preparation, Updation of process documents as per Client’s comments, Review of Process deliverable documents, Guiding and supporting to juniors for enhancing their technical knowledge gain and implementation in ongoing projects, Assignment of activities to engineers as per action tracker list.
- Detailed Engineering | Libya
Senior Process Engineer
China Petroleum Engineering Company Ltd
06.2024 - 02.2025
- Company Overview: Detailed Engineering | Abu Dhabi, UAE
- EPC Scope of work clarification, EDDR list preparation, Feed document consistency check w.r.t. HMB, PFD, P&ID, Equipment list and TQ list preparation, MR review of Compressors and Storage tanks, Feed doc. Updation as per EPC Scope of work.
- Detailed Engineering | Abu Dhabi, UAE
Assistant General Manager- Engg. (Process)
Tata Projects Limited
12.2023 - 06.2024
- Company Overview: EPCM services | Dahej, Gujarat
- Activity scheduling, man hours estimation, Finalization of document control index, Work breakdown structure, Division of responsibility, Performing and supporting to engineers for all process activities to have Open Book Cost Estimates, Finalization of Detailed Engineering contractor, Feed Engineering of Nitric Acid Plant Licensed by Casale and KBR for Open book cost estimation, Timely delivery of documents within scheduled budgeted manhours, General process engineering activities carried out include preparation and updating of Process Flow Diagrams (PFD’s), Piping and Instrument Diagrams (P&ID’s), preparation of data sheets for equipment like pumps, vessels, Safety Valve sizing calculations, Line sizing calculations, preparation of data sheets for instruments, line list, utility summary and hazardous area classification summary, Safeguarding and control philosophy preparation, operating manual preparation, Design and rating of Shell & Tube Heat exchangers.
- EPCM services | Dahej, Gujarat
Principal Technical Professional (Lead Engineer)
Kellogg Brown & Root India Pvt Ltd
11.2022 - 08.2023
- Company Overview: Detail Engineering | Baytown, Texas
- PFD, P&ID, MSD Preparation, Heat and Mass Balance Calculation, P&ID updation as per Client’s requirement provided in Design specification sheet, Hydraulic calculation of Furnace loop and adequacy check of lines as per KBR work method procedure and using KBR’s inhouse proprietary Software 'POSEIDON HYDRAULIC CIRCUIT 4', Flow element, Control valve, MOVs, ON-OFF valve PDS preparation, Specialty item PDS preparation, PSV relief scenario assessment, sizing calculations, Fluid index list, Utility Summary, Tie-in list summary preparations, Cross functional discipline co-ordinations.
- Detail Engineering | Baytown, Texas
Deputy Manager: Process
Worley India Pvt Ltd
09.2021 - 10.2022
- Company Overview: Feed Engineering | US Gulf Coast
- PFD, P&ID, MSD Preparation, Heat and Mass Balance Calculation, DP/DT-Diagram, Relief Load Summary, Cause and Effect Diagram, Process Design Basis, Line sizing, Pump hydraulic calculations, Breather valve, Safety valve sizing & Tank sizing calculations, Process Datasheet Preparation for Compressor Package, KOD, Columns, Pumps, Heat Exchangers, Instrument Datasheet preparation for Control valves, ON-OFF valves, Field instruments and Safety Valves, HAZOP close out report preparation, Review of documents.
- Feed Engineering | US Gulf Coast
Principal Process Engineer (Lead Engineer)
IBI Chematur Engg. and Consultancy
08.2019 - 07.2021
- Company Overview: Detailed Engineering | Dahej, Gujarat
- Plan, co-ordinate and supervise engg. Activities, Review, prepare check work output of the assigned personnel Maintain high standard of quality at work, Identify and resolve engg. issues which are critical for project schedule Execution of significant design engg. task with min. supervision (Concept, Basic Engg. & Detailed design), Kick off Meeting with Client, supervise junior process engineers, Managing team of 4-5 Process engineers and 2-3 draughts men, Experience in the use of technical softwares like ASPEN PLUS, PRO II, FLARENET, KORF HYDRAULIC etc., Experience in preparation of various process deliverables: Design basis, PFD, P&ID, PDS, Process calculations, design of offsite and utilities, Interactions with Client, engineering disciplines and projects as required, Participation in HAZOP study with Client and HAZOP third party consultant, Participation in Vendor meeting, Participation in other engg. department related reviews like PLOT PLAN, 3D MODEL REVIEW, Supporting to Proposal department for mhrs. estimation, Training session to GET, Presentation on Basic and detailed Engg. Activities.
- Detailed Engineering | Dahej, Gujarat
Assistant Manager -Process
UPL Limited
07.2017 - 08.2019
- Company Overview: Performance improvement of UPL Ankleshwar unit-1 & 2
- Preparation of Basic Engg. Package (BEP)-Conceptualize a suitable system for the process, Guide team in carrying out design calculations and preparation of Engineering documents, Ensure the quality of engineering documents for preparation of BEP, Co-ordinate with detailed engineering contractor to validate and finalize engineering documents and to ensure BEP requirements are met and there is no deviation in detailed engineering documents, Preparation of Standard operating procedure/Operating Manuals and checklists for new process and handover to production team, Support to commissioning team during hydro trial /plant trial and ensure that all checklists are followed for smooth running of process plant, provide technical input to commissioning team for timely completion of job, Participating in HAZOP/PHA review, Process optimization, Retrofitting, Troubleshooting and Debottlenecking, Drive projects to meet KFA target of production unit, Co-ordination with intra department for timely implementation of projects, Searching of new projects for cost reduction/Plant performance effectiveness by brainstorming and technical discussion, Review of process documents like: Process Design basis, Process flow diagrams, Heat and Mass balance, P& I diagram, Equipment list, Process data sheets for equipment, Instrument data sheet.
- Performance improvement of UPL Ankleshwar unit-1 & 2
Process Engineer
Toyo Engg. India Pvt Ltd
03.2012 - 05.2017
- Company Overview: Detailed Engineering | Mumbai
- Conceptualization of Process. Preparation of Energy and Material Balance (E & M) using Simulation software like Aspen and PRO-II, Preparation of PFD’s, Piping and Instrumentation Diagrams (P & ID’s), Utility flow diagrams (UFD’s), Hydraulic Calculation for Process Lines, Utility Lines, Network Hydraulics, Control valve hydraulics, orifice using KORF software and In-house software, Flare system design including flare header sizing using proprietary software Net Flare, Sizing and preparation of Process Data Sheet (PDS) for equipment like Columns, Heat Exchangers, Pumps, Filter’s, Tanks etc., Updation of specification sheet for Critical process equipments like Synthesis gas compressors, Ammonia compressors, Cryogenic purifier package, Unitized chiller, Reformer, Hydrogen compressor etc., Sizing of Pressure Safety valve and associated line sizes using proprietary software, Instrument process data sheet (IPDS) preparation for Control valve, PSV’s and other measurement instruments including Flow, Temperature and Pressure, Preparation of different process deliverable such as control narrative, cause & effect matrix, interlock description, process data for piping, piping specialty items& process safety data, line schedule, equipment list, Preparation of Pre-commissioning and commissioning plan, Co-Ordination with functional Departments for Assigned project, Review /updation of Operating manuals provided by Licensor or Vendors.
- Detailed Engineering | Mumbai
Assistant Manager- Process Engg.
Archpharmalabs Ltd
03.2011 - 03.2012
- PFD, P&ID Development, Mass & energy balance calculation, Trouble shooting in the existing processes, Feasibility / conceptual studies for the existing processes, Improvement in the existing processes, Process Datasheet Preparation, Optimization of batch sizes, Utility costing and Norms calculations, Product Mapping of new products in existing plant to best fit.
Senior Executive-Technical Services
United Phosphorus Ltd
07.2007 - 03.2011
- Mass & energy balance calculations, Scale up from Lab to plant, MOC selection by Corrosion Study, Calculation of pump hydraulics, Preparation of PDS, Preparation & updating of P&ID’s, and Layouts, Carrying out HAZOP studies for the process (Existing or new ones), Standard Operating Procedure, Preparation for New/Modified process, Trouble shooting of the existing processes, Carrying out feasibility studies, detailed design for the existing process, Modifications in existing system for product change over, Cost estimation for the different projects, Rating of heat exchanger, evaporator, distillation column and VLS, Other Inputs for CAPEX preparation, Plant trials monitoring and commissioning, Work with plant teams to evaluate and put cost-saving/ productivity measures and bring them into Action, Energy Conservation and Solvent Recovery measures, De-bottlenecking: Triple effect evaporator from 3.0 MT/hr. to 4.0 MT/hr. resulted in saving of Rs.2/Kg of product, Solvent recovery measures done by the change in the process at the plant end fetched a saving of Rs.4/Kg of Product, High pressure reaction to reduce BCT by 5.0 hrs., Continuous process without solvent under high pressure resulting in total saving of Rs.22.5/Kg of product.
Graduate Apprentice Trainee
Godrej Industries Ltd
08.2006 - 03.2007
- Process Optimization, Process and Utility calculations, Data interpretation for monitoring plant efficiency.
Education
PGDBA - Operations
SCDL
Mumbai,India01.2016
Diploma - Piping Engg
Elixir Institute of Technology
Mumbai,India01.2007
B.E. - Chemical
Mumbai University
Mumbai,India07.2006
Skills
- Front End Engg & Design (FEED)
- Technical services
- Analytical abilities
- Basic & Detailed Engg
- Technology Transfer
- Software skill
- Process optimization & Debottlenecking
- Process equipment sizing
- Multi-tasking skill
- Commissioning and start up
- Retrofitting and adequacy check
- Problem solving skill
- PFD, P&ID, and Control logic development
- CAPEX and OPEX estimations
- Communication skill
- Control valve sizing
- Process Feasibility Analysis
- Guidance to juniors
- System Hydraulic calculations
- Design and Development
- Relief scenario assessment and sizing
- Process Hazard identification
- Participate in operating manual preparation
- Value Engineering
- Process Simulation to model process plant
- Mhrs estimation for job activity
- Inter and intra discipline co-ordination
- Technical Bid Evaluations
- HAZOP study and close out
- Technical Query resolutions
Personal Information
- Passport Number: V8919829
- Title: Lead Process Engineer
- ID Type: Passport
- ID Number: V8919829
Timeline
Senior Process Engineer (Lead Process Engineer)
Technomak Process System
03.2025 - Current
Senior Process Engineer
China Petroleum Engineering Company Ltd
06.2024 - 02.2025
Assistant General Manager- Engg. (Process)
Tata Projects Limited
12.2023 - 06.2024
Principal Technical Professional (Lead Engineer)
Kellogg Brown & Root India Pvt Ltd
11.2022 - 08.2023
Deputy Manager: Process
Worley India Pvt Ltd
09.2021 - 10.2022
Principal Process Engineer (Lead Engineer)
IBI Chematur Engg. and Consultancy
08.2019 - 07.2021
Assistant Manager -Process
UPL Limited
07.2017 - 08.2019
Process Engineer
Toyo Engg. India Pvt Ltd
03.2012 - 05.2017
Assistant Manager- Process Engg.
Archpharmalabs Ltd
03.2011 - 03.2012
Senior Executive-Technical Services
United Phosphorus Ltd
07.2007 - 03.2011
Graduate Apprentice Trainee
Godrej Industries Ltd
08.2006 - 03.2007
PGDBA - Operations
SCDL
Diploma - Piping Engg
Elixir Institute of Technology
B.E. - Chemical
Mumbai University
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