KARTHIK PAVAN BILUGU

Directly responsible for the advanced Finite Element Analysis (FEA), structural validation, and classification society compliance of high-risk subsea, diving, and deck-interface assets for major maritime and defence clients.

Key Project Achievements & Technical Execution

• Hindustan Shipyard Limited (HSL) Projects (Class Societies: Lloyds Register [LR] / Indian Register of Shipping [IRS])

· Advanced Non-Linear FEA: Conducted complex linear and non-linear Finite Element Analysis (FEA) using ANSYS and SolidWorks to simulate structural responses under extreme static and dynamic loads for critical Saturated Dive Systems (SAT) components, including Main Wire Winches, Heave Compensation systems, Gantry Rails, and Clump Weights.

· Launch & Recovery Validation: Engineered and validated the Launch & Recovery Systems (LARS) for the LR50 Dive Basket and LR80 Wet Bell Surface Air Dive Systems (ADS), ensuring structural integrity under rigorous offshore operating envelopes.

· Specialized Marine Infrastructure: Executed FEA for the Moonpool Door to determine deck support reactions, and validated the cradle and supporting structural framework for the Self-Propelled Hyperbaric Lifeboat (SPHL) Evacuation System.

· Design & Code Compliance: Performed primary analytical checks using method-based analysis (AISC 360-16) via STAAD.Pro and manual calculations; designed high-capacity welded and bolted connections for deck interfaces in strict accordance with LR and AISC LRFD specifications.

· Class Submissions & Detailing: Interpreted multi-scenario FEA data to author comprehensive technical design reports for formal classification society approval; audited 3D modelling outputs and finalized production-ready manufacturing drawings.

• Seamec India Ltd. Projects (Class Society: DNV)

· Subsea Saturation Integration: Spearheaded FEA modelling for SAT components—specifically Gantry Rails with Trolley structures, specialized Sheaves, and Bell/Chamber mating systems—simulating dynamic structural behaviour against stringent DNV rules.

Drydock Construction & Installation: Commanded the physical alignment and installation operations of the Gantry System onboard the vessel during drydocking, providing critical engineering assistance to guarantee zero-defect compliance with client and DNV specifications.

Global Engineering & Fabrication Sector | Dubai, UAE & Regional Projects

Directly responsible for the structural analysis, advanced connection design, and technical oversight of iconic, multi-million-dollar high-rise, infrastructure, and complex steel developments across the MENA region.

Key Project Achievements & Technical Execution

One Za'abeel, Dubai

· Technical Analysis & Design: Engineered the primary supporting steel frame for the Energy Transfer System (ETS) pipe and equipment layouts using STAAD.Pro and AISC LRFD specifications, performing advanced manual validation for member displacement and torsional capacity.

· Complex Connection Engineering: Designed highly complex node connections for composite outrigger structures, Tower A & B technical floors, and the Link Pool steel structure using Idea Statica and proprietary spreadsheets. [1]

· Value Engineering & Torsion Mitigation: Resolved massive local torsional moments at composite column-beam joints by pioneering a local structural transformation into Built-up Box sections; presented and secured conceptual approval from principal stakeholders (ALEC, BG&E, WSP).

· Constructability & Coordination: Directed the 3D modeling team for the main Link Bridge structure, minimizing site welding and eliminating unnecessary site splices to safeguard the fabrication schedule

The Royal Atlantis Resort & Residences, Dubai (Client: Ssangyong Besix JV)

· Advanced Structural Solutions: Spearheaded connection design for high-complexity elements including the Main Link Bridge, Sky Bridges, and a 5-story cantilever structure utilizing custom embed and tension bar systems integrated with RC core walls.

· Engineering Problem Solving: Successfully resolved critical engineering bottlenecks regarding high-load rebar coordination and the structural seating design of a 5-story RC column directly onto the sky bridge girder.

· Regulatory & Stakeholder Approvals: Defended complex design methodologies in high-stakes technical sessions to secure seamless, timely approvals from project consultants (DEC), third-party reviewers (Salama Structural Engineers), and Trakhees Municipal Authority.

O-Tower, Morocco (Tallest Tower in Africa | Client: BESIX / NEY Consultants)

· Node Optimization: Directed the design of intricate, heavy-duty structural steelwork connections linking primary steel members to concrete core walls and main façade columns.

· Technical Oversight: Resolved complex multi-beam and brace node geometry intersecting at an inclined built-up box beam; acted as the Lead Engineering Checker for all fabrication and shop detailing drawings.

Riyadh Metro, KSA (Client: BECHTEL - BACS)

· Infrastructure Design: Led the structural analysis and frame stability design for a 1,200m curved canopy roof system and Egress staircase over the Line-2 West Stabling viaduct bridge, accounting for dynamic wind, PTFE cladding, and heavy MEP exhaust loads.

· Interface Coordination: Managed close cross-functional coordination between the 3D modeling division, PTFE specialized subcontractors, and on-site construction teams to deliver the project strictly on schedule.

Regional Steel Fabrication & Engineering Specialists | 2.5 Years

Executed structural connection design, material procurement tracking, and advanced fabrication detailing for high-profile aviation, commercial, and industrial infrastructure projects across the UAE.

Key Project Achievements & Technical Execution

Midfield Terminal Building, Abu Dhabi International Airport (Contractor Partner: China State Construction)

· Fabrication Detailing: Developed precise cutting and nesting layouts for complex structural steel components to maximize material yield and minimize shop waste.

· Project Controls: Compiled comprehensive engineering variation reports mapping drawing changes from tender to IFC (Issued for Construction) stages.

· Procurement Optimization: Managed tracking and monitoring sheets for material variations and procurement timelines, safeguarding the fabrication schedule.

The Dubai Mall – Fashion Avenue Expansion, Dubai (Contractor Partner: Tecnimont)

· Connection Design: Engineered heavy-duty steel-to-steel and steel-to-concrete structural connections conforming to strict AISC (LRFD) specifications.

· Cross-Functional Collaboration: Partnered with principal contractor engineering teams to align shop drawings with complex architectural constraints.

Abu Dhabi Polymers Pvt. Ltd. (Borouge), Abu Dhabi (Contractor Partner: DBB)

· Industrial Design: Performed connection analysis and structural detailing for heavy industrial steel frames using AISC (LRFD) standards.

· Shop Readiness: Generated production-ready cutting, nesting, and material take-off (MTO) documentation for the fabrication floor.

• Abu Dhabi Polymers Pvt. Ltd. (Borouge), Abu Dhabi.
• Cooperated with DBB for project delivery.
• Designed steel to steel and steel to concrete connections per AISC (LRFD) standards and prepared cutting and nesting layouts for fabrication.

Industrial & Infrastructure Specialists | [Insert Employment Dates here, e.g., 2011 – 2015]

Led structural design and engineering delivery for heavy industrial plants, material handling facilities, and cement manufacturing structures valued at multi-million dollars across West Africa, East Africa, and India.

Key Project Achievements & Technical Execution

West & East Africa Cement Plant Developments
(Diamond Cement Co. – West Africa | Savanna Diamond Cements – Ghana | Lake Cements – Tanzania)

· Industrial Structural Design: Spearheaded the comprehensive structural design and engineering analysis of massive industrial assets, including high-load Preheater Buildings, Duct Supporting Structures, Raw Mill Buildings, Cooler Buildings, and Central Control Rooms (CCR).

· Engineering Documentation: Authored and signed off on rigorous, detailed structural calculation reports and technical documentation in strict compliance with international code frameworks and client standards.

Nagarjuna Cements Ltd., India (Wagon Loading Area Steel Structure)

· Material Handling Infrastructure: Directed the structural design and engineering execution of a high-capacity, 600-meter-long steel structure optimized for heavy dynamic loads and wagon loading operations.

Management & Stakeholder Execution

· Project Controls: Engineered custom project monitoring and tracking matrices that effectively streamlined design progress, eliminated delivery bottlenecks, and maintained project schedules.

· Client & Authority Approvals: Interacted directly with international clients, architects, and principal contractors to defend design choices, secure timely structural approvals, and build strategic commercial relationships.