Summary
Overview
Work history
Education
Skills
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Certification
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Timeline
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KHURRAM SHAHZAD

KHURRAM SHAHZAD

Al Hafuf,Saudi Arabia

Summary

A highly professional Quality Assurance Supervisor with 18+ years of experience has proven ability to manage large-scale, complex projects with extensive experience of scheduling, managing resources, controlling budgets and organizing team activities with a comprehensive knowledge of Maintenance, developing and maintaining mechanical systems and components to required specifications, focusing on the safety, reliability, quality and sustainability. A consistent track record of successfully completing projects from the concept and detail of the design through to implementation, testing and handover. Proficient in leading operations by calling for repairs managing a team of highly skilled technicians and managers & delivering great results, providing technical support monitoring progress, guiding staff, and implementing strategies related to quality procedures, Performed routine quality inspections to identify and respond to problems in a timely manner and observing quality control points. Strong experience in quality selection, testing and commissioning of static equipment. I have exceptional abilities in solving complex organizational problems and maintain great results by exceeding expectations, Also I proved the success of inspecting quality Assurance, installation & using excellent judgment. My greatest achievements are making decisions under challenging conditions & achieving goals within aggressive time frames that advance my current company's mission and align them with the objectives. Adept at handling multiple projects simultaneously and bringing them to completion ahead of deadline and under budget. Excellent communicator with a strong people and commercial approach coupled with building relationships and cost efficiencies

Overview

19
19
years of professional experience
17
17
years of post-secondary education
1
1
Certification

Work history

Project Quality Supervisor

TUV RHEINLAND ARABIA LLC
10.2022 - Current
  • Contribute as a subject matter expert in the Quality Management System, including root cause, corrective action and Internal audits to ensure effectiveness
  • Mentor and train new employees and trainees
  • Monitor and advise on the performance of the contractors' quality management systems
  • Provide workable solutions to the projects' issues
  • Supporting development, implementation, and analysis of quality measurements to Improve organization and program performance
  • Monitor the contractors' performance by gathering relevant data and producing statistical reports to advise on the performance of the quality management system
  • Developing technical presentations for Contractors, Project Management Team and Inspection Department personnel
  • Conducting customer Satisfaction Surveys along with the analysis of results, follow-up, deriving action items, and measuring its effectiveness
  • Providing interface and quality coordination with other agencies, and acting as a primary contact on day-to-day activities with the Project Management and contractors' representatives
  • Part of inspection department's technical review team (i.e., participate in developing Master Quality Plan for maintain potential projects and setting the quality requirements for mid-form contracts)
  • Performing QMS audits on projects during construction pre-commissioning phase
  • Participating in projects' design reviews, including DBSP, E&C and design packages
  • Performing periodic on-site inspection of work in progress to resolve issues, provide technical assistance, and to evaluate the adequacy of inspection
  • Performing job interviews for Contractors' QA/QC Managers, Supervisors, Inspectors and Auditors
  • Evaluating and providing feedback on staff performance
  • Reviewing final walkthrough exception items.

Project Quality Supervisor

Intertek Saudi Arabia Ltd
04.2018 - 09.2022
  • Working for Saudi Aramco in Eastern Region Upstream
  • Projection Inspection Division for Maintain Potential Projects as A Project Quality Supervisor
  • Supervise the team of 22 multi discipline inspectors, managing the team work environment
  • Preparing PQI and other reporting on weekly, bi-weekly or as required
  • Supporting the team members as a leader and resolving the bottlenecks related to project completion
  • Maintaining the culture that make team members working in a friendly environment
  • Reviewing the contractor procedures and submittals related to construction activities
  • Monitored contractor quality control system as per ISO 9001-2015 by performing audits from client side
  • Worked for Saudi Aramco in Western Region Bulk Plant & Distribution Unit on Yanbu Distribution Hub on Multi Million Projects BI # 10-02399-0003, 0005 & 0006
  • To increase the existing capacity of the NJBP to 577 MBD for Makkah Province thru 2 pipelines from Yanbu
  • The scope of work for the projects are Design, Procurement, Construction and Pre-Commissioning of 17 number Storage Tanks at Yanbu Distribution Hub Project, including Mechanical static (Storage Tanks) works, Civil/Structural (Tank Foundations) works, Electrical works (Cathodic Protection, Grounding System), Fire Protection & Detection System
  • Yanbu Distribution Hub 10-02399-0006 (YDH) is a Greenfield refined storage facility at Yanbu that collects products (PG91, PG95, DO and DPK) from the local Yanbu area refineries and delivers to pipelines extending to Jeddah and the Central Region
  • 03 Pipelines, pumps and 2-meter skids from SAMREF, 02 Pipelines from YASREF, 03 Pipelines and pumps from Yanbu Refinery Terminal
  • New Electrical Substation, Tie-In to the existing facility, Pumps - 29540hp total & Booster 4x410hp & 4x300hp
  • Supervise the team of 20 multi discipline inspectors, managing the team work environment
  • Preparing PQI and other reporting on weekly, bi-weekly or as required
  • Supporting the team members as a leader and resolving the bottlenecks related to project completion.

PID/VID Inspector

Construction Technical Services Arabia
Dammam
01.2016 - 03.2018
  • Worked for Saudi Aramco in Downstream Project Inspection Department on Rehabilitation and Replacement of Pipelines in Northern Area Jubail, Khursaniyah on BI# 10-01221-0001, BI # 10-00913-003 & 10-00094-005
  • Monitoring and Supervision of daily basis welding activities, mechanical installations related to equipment's and piping
  • Monitoring and Supervision of all other mechanical related activities such as NDT, Storage, Valve Testing, Material Receiving inspections
  • Review test packages, witness hydro testing activities
  • Monitoring contractor quality control system as per ISO9001-2015 by performing audits from client side
  • Worked for Saudi Aramco in Northern Area Project Inspection Section @ WASIT Sulphur Recovery Loading Facility Project BI # 10-01825
  • Monitored and Supervised daily basis welding activities, mechanical installations related to equipment's and piping
  • Review test packages, witness hydro testing activities
  • Worked in Central Western Region at Shedgum Yanbu Pipeline as Sr
  • Mechanical Inspector / Supervisor
  • Monitored and Supervised daily basis welding activities, mechanical activities related to pipeline fabrication
  • Worked for Saudi Aramco in Northern Area Project Inspection Section at RASTANURA as Supervisor for the BI #10-00675
  • Worked with the team of 5 inspectors, and monitoring the quality progress
  • Preparing monthly PQI and reviewing contractor procedures as per schedule Q
  • Worked for Saudi Aramco project in KAUST-Thuwal as Senior Mechanical Inspector
  • Witnessed all mechanical activities such as Underground DWV Piping and above ground piping for potable water
  • Installation of plumbing fixtures
  • Installation of HVAC equipment's and accessories as per approved IFC drawings
  • Witnessed welding activities for the handrails and precast panel joining plates
  • Witnessed installation of Fire Water Protection System as per approved IFC and scope of work
  • Witnessed the hydro testing and flushing activities for the Fire Water Protection System
  • Monitored contractor quality control system as per ISO9001-2015 by performing audits from client side.

Sr. Mechanical Inspector

ABS Group Saudi Arabia
Khobar
06.2012 - 09.2015
  • Spearheaded the quality control process for a manufacturing plant with an inventory of over 5000 parts, achieving a defect rate of less than 0.01% by implementing stringent inspection protocols and continuous process improvements
  • Conducted comprehensive inspections of mechanical equipment's across the whole project, achieving a 99.8% accuracy rate and reducing rework costs by 15% due to stringent adherence to ISO 9001 standards
  • Performed third party inspection on projects and vendor inspection inside Kingdom of Saudi Arabia
  • Completed the project as a client inspection representative for static equipment's and rotary equipment's and as a welding inspector at remote site Shaybah Increase Gas Handling Capacity PH-I/4 BI # 10-00905-0002 & Shaybah Power generation OHTL BI # 10-00167-0005
  • Approved inspector with SAP number 70015618 for Vendor inspections (VID) of Piping fabrication, Fittings and Valves as well as project inspection department (PID)
  • Reviewed Contractor Project Quality Plan, procedures and method statements
  • Monitored contractor quality control system as per ISO9001-2008 by performing audits from client side
  • Welding inspections for piping fabrication and witnessing hydro test
  • Resident inspector from client side at contractor shop for inspection of piping fabrication and welding activities
  • Reviewed hydro test packages
  • Witnessed Pre-Commissioning activities such as Lube oil flushing, Lay-up inspections and Reinstatements.

Associate Engineer QA QC

Descon Engineering Abu Dhabi
07.2009 - 04.2012
  • To prepare ITP's, SWPS, PQR, WPS, WPQR, Welder Continuity Log, Method Statements, check lists etc
  • To prepare all the documents related to QA/QC
  • To liaise with client, ASME authorized Inspector (AI) & Third-Party Inspection Authority (TPIA)
  • Responsible for all the inspection activities at shop floor like Incoming Material Inspection, Review of MTC's, fit up, welding, dimensional checks & hydro testing etc
  • To raise INCR's regarding non-conformances
  • To evaluate results with respect to the applicable codes, Standards and Specifications
  • Preparations of inspection reports and final Inspection Data Manual/ QC Dossier
  • Project at DAS ISLAND (offshore) for ADGAS Train-1 Major Turn Around as an Associate QA/QC Engineer
  • To prepare all ITP's, Method Statements, check lists etc
  • To prepare all the documents related to QA/QC
  • Co-ordinate with client and Third-Party Inspection Authority
  • Responsible for all variable and base scope (piping and Static equipment's) for west area
  • Responsible for preparation of final QC Dossier, submission and final approval from client
  • Project at ASAB GAS DEVELOPMENT Phase-2 for Gasco as an Associate QA/QC Engineer
  • Reviewed and repair piping joints if any
  • Visual inspection of welded spools
  • Making of Test Packs
  • Making Punch List of Test Packs
  • Coordination with Contractor on Test Packages
  • Making of Dossier of Test Pack
  • Making of Equipment Dossiers
  • Inspection of equipment's according to ITP's
  • Coordination with client for rectification or correction in MC Equipment packages.

Inspection Engineer

ABS Engineering Pvt Ltd.
01.2008 - 06.2009
  • Review of all the documents (ITP, MTC's, Repair Procedure, Method Statements etc.) prepared by contractor and send along with recommendation to TSML for final approval
  • Review and approve WPS, PQR
  • Responsible for WQT at ABS work shop
  • To carry out all the inspections including incoming, stage inspections, hydrostatic test and up to final Inspection and Erection
  • To raise INCR regarding non-conformances
  • Overall responsible for QA/QC at Tawarqi Steel Mill Limited (TSML) site from ABS Engineering
  • To ensure all the activities performed by contractor are as per approved Drawings, procedure and specs.

Executive Design & Development

Loads Limited
08.2005 - 01.2008
  • Ensure effective Planning, Monitoring, and Controlling of Development Department by maintaining effective coordination with the Department Head
  • Responsible for Development of Parts (including Designing and manufacturing of Assembly Welding Jigs) as per Development Plan and keep follow up until the start of the mass production
  • Study of Drawings against standards, making Process Flow Charts for Parts, raising Letters of Inquiry to vendors, making development schedule and subsequent follow up from vendor
  • Develop test models of alternate designs and processing methods to assess feasibility, operating condition effects, possible new applications and necessity of modification
  • Recommend design modifications to eliminate machine or system malfunction
  • Perform installation, operation, maintenance, and repair to ensure that machines and equipment are installed and functioning according to specifications
  • Supervision of JIGS & FIXTURES activities to ensure timely completion of set targets.

Education

Bachelor of Mechanical Technology - Mechanical

PRESTON INSTITUTE OF MANAGEMENT SCIENCE AND TECHNOLOGY
Karachi, Pakistan
02.2005 - 01.2007

4 Years Specialize Diploma of Associate Engineer in Dies & Mold - Dies & Mold Technology

Pak Swiss Training Centre Karachi
Karachi, Pakistan
01.2001 - 12.2004

Matriculation - Science

Gulistan Shah Abdul Latif Boys Secondary School
Karachi, Pakistan
04.1989 - 03.2000

Skills

  • Quality auditor
  • Configuration analysis
  • Excel proficiency
  • Workforce training
  • Product quality assessment
  • Program development
  • Health and safety compliance
  • Systems evaluation
  • Quality Assurance
  • Process improvement
  • Continuous improvement
  • Project scheduling
  • Technical writing
  • Customer-focused
  • Problem-solving
  • Management
  • Team building
  • Communication skills
  • Leadership

Certification

  • Project Management Professional, Project Management Institute, 2023
  • Certified Manager Quality / Organizational Excellence, American Society of Quality Excellence, 2023
  • ISO 9001 : 2015, SGS / IRCA, 2020
  • Certified Welding Inspector, TWI, 2012
  • API 570 & 510, American Petroleum Institute, 2011

Languages

English
Fluent
Arabic
Elementary
Urdu
Native

Timeline

Project Quality Supervisor

TUV RHEINLAND ARABIA LLC
10.2022 - Current

Project Quality Supervisor

Intertek Saudi Arabia Ltd
04.2018 - 09.2022

PID/VID Inspector

Construction Technical Services Arabia
01.2016 - 03.2018

Sr. Mechanical Inspector

ABS Group Saudi Arabia
06.2012 - 09.2015

Associate Engineer QA QC

Descon Engineering Abu Dhabi
07.2009 - 04.2012

Inspection Engineer

ABS Engineering Pvt Ltd.
01.2008 - 06.2009

Executive Design & Development

Loads Limited
08.2005 - 01.2008

Bachelor of Mechanical Technology - Mechanical

PRESTON INSTITUTE OF MANAGEMENT SCIENCE AND TECHNOLOGY
02.2005 - 01.2007

4 Years Specialize Diploma of Associate Engineer in Dies & Mold - Dies & Mold Technology

Pak Swiss Training Centre Karachi
01.2001 - 12.2004

Matriculation - Science

Gulistan Shah Abdul Latif Boys Secondary School
04.1989 - 03.2000

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KHURRAM SHAHZAD