Kuruba Thimmappa Mahantesh
Quality Assurance and Continuous Improvement Lead
Dubai
Summary
Accomplished Quality Assurance & Continuous Improvement Lead with over a decade of experience in Project Management, Lean Management, Product & Process Engineering, and Quality Management Systems (QMS). Adept at optimizing processes, implementing lean methodologies, and ensuring compliance with international quality standards. A results-driven professional committed to driving operational excellence and enhancing productivity through innovative solutions.
Overview
10
10
years of professional experience
2027
2027
years of post-secondary education
5
5
Certifications
5
5
Languages
Work History
QUALITY ASSURANCE & CONTINUOUS IMPROVEMENT LEAD
IDEMIA Middle East FZ
03.2021 - Current
- Leading a team of 5 employees
- Led the seamless transition of new product launches from pilot to full-scale production
- Conducted detailed change request analyses, ensuring accurate quotations and smooth implementation
- Optimized plant capacity through strategic layout redesign and production line balancing
- Implemented automation solutions, reducing manual labor and workforce dependency
- Developed and standardized work instructions to enhance operational efficiency
- Introduced Kaizen, 5S, and Gemba Walk initiatives to improve workplace organization and productivity
- Applied ECRS methodology to eliminate non-value-added activities, boosting performance
- Designed ergonomic work aids to enhance worker safety and comfort
- Developed skill matrices for strategic labor allocation, workforce training, and productivity enhancement
- Integrated preventive maintenance, Andon systems, and SMED techniques, minimizing machine downtime
- Ensured compliance with ISO 9001, CQM and QMS standards while fostering a continuous improvement culture
- Championed PFMEA, 8D, RCA, and QRQC methodologies to address customer complaints and maintain high quality standards
- Managed supplier communications and incoming material inspections to maintain quality consistency
INDUSTRIAL ENGINEER
Kromberg & Schubert
12.2018 - 03.2021
- Led lean manufacturing initiatives to improve efficiency and reduce waste
- Developed and implemented process optimizations resulting in increased productivity
- Conducted time studies and work analysis to streamline operations
- Capacity calculation and resource arrangement
- New project implementation from pilot to ramp up
- Production layout and line design
- Drafting working instruction for operator
CONSULTANT
Gemba Concepts
08.2018 - 11.2018
- Provided lean management consultation to optimize client operations
- Production line balancing
- Warehouse management and improvement through 80-20 rule.
EXECUTIVE
Shahi Exports
07.2017 - 06.2018
- Weekly review on progress of lean implementation.
- Weekly review of KPI with site management.
- Best practice sharing and implementation in multiple site.
- Weekly site audit.
- Monthly meeting with management on Lean progress and site KPI presentation.
ASSISTANT EXECUTIVE
Aditya Birla Group
04.2015 - 05.2017
- Managing Advance Training Center (ATC)
- Accessing and analyzing operators for specific operations
- Owner for site ISDS projects with Ministry of Textiles
- Responsible for Audits from Ministry
- Improving the training process
JUNIOR ENGINEER
Bharatiya International
12.2014 - 03.2015
- Time study
- Line balance
- Workload distribution
- Sampling process improvement
Education
Bachelor of Engineering - Industrial & Production Engineering
Bapuji Institute of Engineering And Technology
Davangere 04.2001 - 01.2013
Pre-University - Science
Vasavi Composite (Sri Chaitanya) College
Bellary, Karnataka05-2009
Schooling -
Kendriya Vidyalaya Donimalai
Bellary, Karnataka 04.2001 - 01.2007
Skills
Continuous improvement mindset
Problem-solving
Project management
Quality assurance
Root-cause analysis
Lean principles
Certification
Six Sigma Green Belt
Achievements And Additional Credentials
- NCC B and C Certificate holder
- Participated in ARMY CAMP (Bengaluru)
- Awarded Rajya Puraskar in Scouts
- National Level Paper Presentation Participant
Personal Information
- Date of Birth: 04/01/92
- Nationality: Indian
- Marital Status: Married
Disclaimer
I hereby declare that the above information is true to the best of my knowledge and belief.
Timeline
PFMEA Certification (IDEMIA)
05-2024
ISO 9001-2015 Certified Auditor
12-2023
Six Sigma Green Belt
09-2022
QUALITY ASSURANCE & CONTINUOUS IMPROVEMENT LEAD
IDEMIA Middle East FZ
03.2021 - Current
INDUSTRIAL ENGINEER
Kromberg & Schubert
12.2018 - 03.2021
CONSULTANT
Gemba Concepts
08.2018 - 11.2018
EXECUTIVE
Shahi Exports
07.2017 - 06.2018
ASSISTANT EXECUTIVE
Aditya Birla Group
04.2015 - 05.2017
JUNIOR ENGINEER
Bharatiya International
12.2014 - 03.2015
In-Plant Training (N.M.D.C Ltd.)
06-2012
Soft Skills Training (Infosys Pvt Ltd)
10-2011
Bachelor of Engineering - Industrial & Production Engineering
Bapuji Institute of Engineering And Technology
04.2001 - 01.2013
Schooling -
Kendriya Vidyalaya Donimalai
04.2001 - 01.2007
Pre-University - Science
Vasavi Composite (Sri Chaitanya) College
Similar Profiles
PURNENDU DASPURNENDU DAS
Customer Service Senior Specialist and Analyst at Wheely Technologies Middle East FZ-LLCCustomer Service Senior Specialist and Analyst at Wheely Technologies Middle East FZ-LLC
Virna Jean LaranoVirna Jean Larano
Senior General Ledger Accountant at Merck Serono Middle East FZ-LTDSenior General Ledger Accountant at Merck Serono Middle East FZ-LTD
Anand Puthoor VijayanAnand Puthoor Vijayan
Mechanical Engineer at METALFAB MIDDLE EAST FZ LLCMechanical Engineer at METALFAB MIDDLE EAST FZ LLC