Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Mahesh Pavan Kumar Vadlamudi

Abu Dhabi

Summary

Results-oriented Electrical & Instrumentation Engineer with 20 years of experience specializing in Distributed Control Systems (DCS) and control system software for power and process plants. Skilled in project lifecycle management, from planning to stakeholder engagement, with a proven track record of optimizing plant efficiency and implementing cybersecurity measures. Excels in leading cross-functional teams and is now eager to leverage technical expertise and project management skills to drive innovation and support organizational growth in a dynamic setting.

Overview

20
20
years of professional experience
1
1
Certification

Work History

DCS Engineer

EGA Al Taweelah
09.2017 - Current
  • Spearheaded the planning, controlling, and execution of complex maintenance activities for a 3500 MW combined cycle power plant, ensuring operational continuity and efficiency.
  • Managed the end-to-end project lifecycle for critical upgrades, including the GE Mark VIe Control ST upgradation, HMI and Network Upgradation, and the deployment of a comprehensive GE Cybersecurity system.
  • Successfully led the commissioning of a GT standalone project, enhancing plant resilience by enabling simple cycle GT starts during DCS network failures.
  • Directed the execution of the GE 9FA AGP upgrade software, ensuring seamless integration and performance improvements.
  • Oversaw the upgrade of Solarwinds and NTP servers, improving system stability and security.
  • Designed and deployed a robust Disaster Recovery system, significantly mitigating operational risks.
  • Managed the commissioning of Power Management and Steam Management systems, optimizing plant resource utilization.
  • Defined comprehensive scopes of work for new projects, meticulously reviewing and technically validating proposals to ensure alignment with organizational objectives and technical standards.
  • Collaborated closely with Original Equipment Manufacturers (OEMs) to resolve punch points and ensure timely project completion, maintaining strong vendor relationships.
  • Conducted thorough Bill of Materials (BOM) reviews and managed procurement processes to ensure cost-effective project execution.
  • Served as the Single Point of Contact (SPoC) for all control system, network, and DCS-related issues, providing expert guidance and rapid resolution.
  • Orchestrated control and instrumentation maintenance in power generation and Balance of Plant (BOP) areas, consistently achieving high availability and reliability of the DCS.
  • Implemented Root Cause Analysis (RCA) through software simulation for recurring GT/ST/HRSG trips, identifying root causes and implementing sustainable fixes.
  • Initiated and led continuous improvement projects aimed at enhancing overall plant efficiency and operational performance.
  • Managed maintenance crews effectively, fostering a culture of safety, efficiency, and cost-effectiveness.
  • Developed and updated Standard Maintenance Practices (SMPs) and procedures, ensuring consistency and adherence to best practices.
  • Mentored and trained staff on the GE Mark VIe System, building internal capabilities and technical expertise.

Lead Control Engineer

General Electric
02.2011 - 09.2017
  • Specialized in GE Mark VIe Control Systems, focusing on logic development using Toolbox ST and Cimplicity HMI graphic development.
  • Led software validation for HRSG, Balance of Plant, Electrical Systems, and Auto Sequence Controls.
  • Managed third-party software integration and conducted Hardware/Software Factory Acceptance Test (FAT) demonstrations.
  • Developed and validated standard software for HRSG systems, resulting in a ~75% reduction in execution time for the requisition team.
  • Implemented and validated HRSG standard software for major projects in the USA (Sewaren, Moxie Freedom, CPV Towantic) and Uzbekistan (Tashkent).
  • Designed and developed control system and application software with GE Mark VI/Mark VIe using TMR philosophy for combined cycle power plants >300MW.
  • Developed HMI interface graphics for Steam Turbines/BOP using GE FANUC Cimplicity / GE-ToolboxST.
  • Translated customer I&C requirements into control system interconnection drawings, control panel designs, and network topologies.
  • Designed and validated customer-specific requirements unique to individual projects.
  • Interfaced various third-party communication protocols (Profibus, Modbus, IEC, DNP).
  • Conducted full-fledged simulation and validation of Mark VI/Mark VIe Control hardware and application software.
  • Led customer HW/SW FATs, demonstrating and testing Mark VIe system hardware and network equipment, including redundancy tests.
  • Supported customers from startups to commercial operation, ensuring smooth transitions.

Senior Engineer

Essar Steel Ltd
09.2005 - 02.2011
  • Worked in the Electrical & Instrumentation Department as an O&M Engineer, gaining hands-on experience with Honeywell EPKS SCADA, GE Fanuc 90-30 PLC (VersaPro), and Siemens PLCs.
  • Managed maintenance of a 33KV substation and a Diesel Generating Plant.
  • Reduced Mean Time Between Failures (MTBF) for process machines through proactive preventive maintenance.
  • Identified critical spares and implemented measures to reduce maintenance and operational costs.
  • Planned and scheduled maintenance and preventive maintenance activities, optimizing resource allocation.
  • Managed shutdown activities, including manpower, consumable, and spares planning.
  • Involved in techno-commercial discussions for the design of a slurry pumping station.
  • Led upgradation projects for ABB ACS800 drives, GE Fanuc PLC, and Siemens PLC, overseeing effective planning, procurement, engineering, FAT, erection, installation, and commissioning.
  • Demonstrated strong capabilities in effective planning, procurement, and manpower management for project execution.

Education

B.Tech - Electrical and Electronics Engineering

J.N.T.University

PGD - Finance Management

Skills

  • Project Engineering
  • Logical & Innovative Problem Solving
  • Passion & Perseverance
  • Versatility & Adaptability
  • Team Player

Certification

  • Certified in DS&ML from IIT Delhi
  • Lean Six Sigma Green Belt Certified from CSSC
  • PMP (in progress)

Timeline

DCS Engineer

EGA Al Taweelah
09.2017 - Current

Lead Control Engineer

General Electric
02.2011 - 09.2017

Senior Engineer

Essar Steel Ltd
09.2005 - 02.2011

PGD - Finance Management

B.Tech - Electrical and Electronics Engineering

J.N.T.University

Similar Profiles

CREATE PROFILE
Mahesh Pavan Kumar Vadlamudi