Organized Graduate Engineer Trainee with commitment to excellence and broad understanding of electrical/chemical engineering. Effective collaborator promoting excellent teamwork and data analysis skills.
Analytical process control engineer focused on applying daily parameters principles using both live and calculated methods, reviewing the feedback parameters results, supporting the operation Dept through list of recommended actions to solve the certain problem.
Overview
7
7
years of professional experience
9
9
years of post-secondary education
Work History
Student
Dubai Police Force
Dubai, DU
06.2013 - 07.2013
Dubai Police Force Summer Camp
National Service
UAE Armed Force
Al-Ain, Abu Dhabi
12.2014 - 06.2015
Completed Boot camp training
Completed IC3 course
Completed Vehicle maintenance course
Assist Sergeant as temporary corporal
Data entry of daily work list
Making daily schedules for battalion
Carrying housekeeping
Conducting firearm maintenance
Vehicles armor maintenance
Vehicles system maintenance
Volunteer
HCT College Volunteer program
Dubai, Dubai
12.2015 - 02.2020
Iron Man 2019 - Volunteer.ae Labor Work
Red Crescent
College Volunteer Work
IDEX 2017
Provided immediate responses to questions from volunteers.
Maintained clean, neat and operational facilities to serve all program needs.
Coordinated food, clothing and household items for disadvantaged individuals and families.
Helped with office tasks including taking messages, scanning documents and answering phone inquiries.
Encouraged donations of blood
Greeted visitors and answered questions about program, requirements and opportunities.
Freed full-time employees up for more critical work by completing clerical tasks and office work.
Met with other volunteers and program leaders to discuss new service opportunities.
College Trainee
EGA JA
Jebel Ali, Dubai
07.2017 - 07.2017
EGA Carbon Plant Maintenance:
Completed plant entry safety course: Electric & Molten Metal Hazards
Carbon Dept Crane planned & unplanned maintenance: PM, PCM, CM
Carbon Dept Green Mil planned & unplanned maintenance: PM, PCM, CM
Carbon Dept Instrumentation system maintenance: PLC, Motors, HMI, Relay Controls.
Assisting Supervisor
Reviewing maintenance results
Testing end results
Reviewing & editing the daily manpower
Conducting safety interactions
Conducting walkabouts
Entering daily Supervisor logbook in system
Reviewing documents & preparing Supervisor tools
Preparing nullpoint safe zone
Preparing hierarchy map
Conducting & reviewing daily reports
Entering Incident report
Monitoring malfunction system: by SCADA
Completed Allen Bradley PLC-5 system introduction training
Conducting Housekeeping 5S
Storage tool arrangements
Developed team communications and information for meetings.
College Trainee
EGA JA
Jebel Ali, Dubai
05.2019 - 07.2019
EGA Power Plant Operation & Maintenance:
Completed electrical maintenance course
Power generation Dept operation
Power Distribution Dept maintenance
RCM Dept System analysis & prediction
DESAL maintenance
Power Generation Dept maintenance
Power Rectifier Dept maintenance
Induction Safety Hazard course
Transformers testing & topics
Particle discharge testing
Circuit breakers testing
Cable monitoring & testing
Field earth testing
Cable sheet testing
Tan delta testing
Insulation resistance testing
Circuit breaker maintenance
Alarm & Trip simulations
Wiring & SF6 checking
Motor replacements
Generator & Transformer Inspecting
Rectifier operation philosophy
RT Cooling maintenance
DC Distribution system monitoring
DC Isolators testing
Evaporator testing & maintenance
Steam turbine operation
Gas turbine operation
Maintained and repaired facilities, equipment and tools to achieve operational readiness, safety and cleanliness.
Conducting Safety meetings
Conducting Risk Assessment forms
Conducting Hierarchy Map
Assisting Supervisor
Daily logbook Entry
Conducting Electrical Measurements
Solving Problems
Graduate Trainee
Emirates Global Aluminium - Jebel Ali
Jebel Ali, Dubai
11.2019 - 04.2020
Technical Process Control:
Completed hot metal safety course
Completed first 2 weeks of GT courses
Completed familiarization with Smelter software
Completed electrical hazard safety course
Completed reduction risk assessment course
Completed operation technician course
Completed operation supervisor course
Spend 1 month in operation reduction as technician
Conducted cell diagnosis and daily advance & pending plans
Conducted daily routine labor work
Worked under supervision of senior employers to help plan and direct work of organization.
Spend 1 month in operation reduction as supervisor
Arrange the work between teams
Priorities critical work
Highlight hazard area's
Conduct behavioral safety interactions
Conduct Incident reporting
Conduct hazard reporting
Conduct accident reporting
Communicate between the field support & operation
Entering daily supervisor logbook
Completed Graduate trainee work plan as technician in Process control
Conducted technician daily routine measurement
Conducted technician daily project measurement
Conducted technician daily trial measurement
Conducted calibration in different equipment
Conducted trial on new tools "which to be used in future"
Organize the workshop & storage
Available during hardest times "Ramadan 2020 + High Covid reports"
Organized and maintained records.
Came up with new ideas and improvements, which were discussed with senior employers "suggestion schemes".
Completed Graduate trainee work plan as senior technician in Process control
Conducted the daily dashboard reports & morning highlights
Lv.II cell control "chemical needs"
Monitoring the inventory & needs
Monitored technicians work
Diagnosing & analyzing the critical work
Conducting schedules work for operation
Conducting schedules work for pre-heat Dept
Conducting low/mid critical work
Support for technician during low manpower
Checking on technician work
Conducting daily routine work "pot walkabout"
Conducting daily parameters entry
Organizing the data & parameters history
Completed engineering theories with operation reduction
Completed engineering calculation with operation reduction
Conduct familiarization to all process control Dept: carbon, lab, etc.
Lv.IV cell control
Gathering data
Organizing data
Analyzing data
Conducted 2 trials "experiments"
Finding abnormal conditions
Daily engineer routine work
Monthly records
Conducting ToolBox talks
Conducting Costumer-Care meetings
Conducting work improvement
Conducting daily manpower
Maintained atmosphere of academic learning and advancement to facilitate learning and development of critical thinking skills.
Helping other new GT within Dept
Taught small groups of GTs focused on specific parts of work.
Check the tests & measurements data
Conducted routine parameters change
Conducted trial parameters change
Conducted project parameters change
Assisted faculty with tasks such as emails, collecting datasheets and preparing materials for upcoming work.
Assisted operation during shift & manpower changes
Maintained excellent attendance record, consistently arriving to work on time "never taken medical leave on 2020".
Quickly learned new skills and applied them to daily tasks, improving efficiency and productivity.
Created plans and communicated deadlines to ensure projects were completed on time.
Attending weekly senior leadership walkabouts
Attending safety senior leadership walkabouts
Maintains actual parameters KPIs to yearly budgeted KPI
Mentored new trainees NT's through office hours and one-on-one communication.
Completed GT program with above expectation and yearly with met departmental expectation
Process Control Engineer
Emirates Global Aluminium - Jebel Ali
Dubai, DU
05.2020 - Current
73Operation Reduction Process Control:
Safety Senior walkabout were conducted
Attending Bi-Weekly Meeting of process Pot-line was conducted
Replacement of old safety gears were conducted
Personal carrier vehicle safety and mechanic review conducted
Freeze profile safety walk was conducted
None case "incident" were appeared in L1 process control side
Soda addition walkabout interaction conducted
Introduced New Methods to clear L1 burn off crisis through use of technical department technicians which includes: "Focus on high CD Cells, Dressing Survey, Critical Points: ANP, BO, RS Survey, Focus on high temperature cells, Skipping and conducting AS, 4 sections survey rather then walkabout to solve problem faster"
Worked with Mackenzie & DBDS team to develop the ML to highlight the cells with the highest abnormalities & issues
Daily routine potroom walkabout were taken in order to maintain cell performance.
Recheck and reconfirmation of high values "outliers, abnormalities".
Determining the area with the highest issues parameters for review & develop a list of actions to the operations
New Cell PCR were all adjusted in time and follow the technology criteria
AlF3 were adjusted for cells that are considered out of system auto adjustment AlF3 control
Cell status were adjusted according to difference in temp or AlF3
Repeated cell status changes if the cell present data does not match that of the predicted
Maintaining daily dashboard, audit, follow up, high CD highlight, dump weight highlight, fiberlab cross check with seniors technicians ; during the time when no senior technician was available in L1
Introducing team based ranking as weekly walkabout is carried for ANP with operation manager.
Supporting operation in time of needs
Introducing senior leadership with Lead in L1 alongside the potline walkabout.
Simple updates to other lines.
Turtle diagram were carried for operation reduction plus the electrical calibration units for the raw material team with assist.
Refreshment to Line supervisor for some math formula's & statics
Assisting some process technical GT's on what platform will be excellent for us as in Microsoft BI file auto update, in order to see the present effect of one parameters on the rest of the parameters.
Recommending the different actions to the superintendent of Line 3 and Line 1
Supporting Emiratization for the introducing possible future technical based training rather then managemental for the future pot-line GT's & Employees
Creating Confidence Index for the Amperage
Exploring the high Fe % of Line 3 & relating them to the different available criteria's
Involved in the new bath temperature adders for the new cells that have been established plus other parameters "adders".
Assisting in the high superheat cells and getting the correct reason for the data's of the early cutout cells
Assisting DBDS team in-terms of wrong data "if highlights were wrong"
Formula Exchange & file exchange with Line 6 Supervisor
Investigating the High Si cells & the reasons for recommendations
Conducting Financial Sensitivity Analysis
Root Cause Analysis
Seven Tamayze: 1-Digitalizing Soda Addition, 2-Identifying CD Procedure, 3-Increasing Pot Life by MH, 4-Automating operation Metal Tap, AS Schedule, 5-Introducing Power Ramp Schedule for Power outage Use, 6-Reducing PFC Emission through PCR change, 7-Cost saving through utilizing thermocouples in critical pots
51 Suggestion Schemes
Average weekly working hours at 48 hours per week
Education
High School Diploma -
Dubai Modern Educational School
Dubai
01.2011 - 05.2015
Bachelor of Science - Electrical Engineering
Higher College of Technology DMC
Dubai, Silicon Oasis
01.2015 - 05.2019
Master of Science - Data Analytics
Rochester Institute of Technology
Dubai, DU
09.2021 - Current
Skills
Assignments
EnglishGerman
Treatment Planning
Operations support
Data Analytics
Customer Care
Data Monitoring
Knowledgeable about Electrolysis
Data management
Process flow analysis
Improvement tracking
Documents and reports
Lean environments
Process Engineering
Software
3DS Max
AutoCAD
SQL Oracle
Power BI
MS Office 365
SolidWorks
MATLAB
MiniTab
IRPMS
IPOTS
Smelter Analytics
ThinkCell
TinkerCAD
Sweet Home 3D
FL Studio
Audacity
SAP
EHS
Multisim
ASRockwell
Siemens Logosoft
IPORS
Arduino
Tableau
ABB SCADA Power
RStudio
Python
IBM Watson
Additional Information
-I belief in the importance of sustainable and green method to produce Aluminum
-I belief well entered parameters & objectives can improve the process of producing Aluminum from the smelters
-The motive & control of Aluminum smelting comes from the Potroom process control
-To have an effective Aluminum production & high efficiency must come from team work between the operation & process
Affiliations
Looking for a position in Process control where i can utilize my skills & knowledge to further grow the production & efficiency of the company.