Moazam Ali
Abu Dhabi
Summary
Quality Control Analyst with a proven track record of improving products and procedures through hands-on inspections, testing methods, and data analysis. Known for a systematic approach and meticulous attention to detail, consistently delivering accurate results. Skilled in critical reasoning and conducting experiments to drive continuous improvement initiatives.
Overview
20
20
years of professional experience
1
1
Certification
Work History
Sr. QA/QC Engineer
Tyco Fire & Security (Johson Controls)
07.2011 - Current
- Quality Documentation: Develop, review, and maintain quality documents, including Project Quality Plans (PQP), Inspection and Test Plans (ITP), and Quality Procedures, ensuring alignment with project specifications, international standards, and client expectations.
- Material Inspection: Oversee incoming material inspections to verify compliance with project specifications, standards, and material receiving reports (MRR), ensuring traceability and quality of materials used in workshop activities.
- Fabrication Oversight: Monitor welding activities, including preparation and review of Welding Procedure Specifications (WPS), welder qualifications (WQT), and inspection before, during, and after welding to ensure adherence to applicable codes and client requirements.
- Non-Destructive Testing (NDT): Coordinate and witness NDT activities (e.g., RT, UT, DPT, MPT) to verify joint's integrity and compliance with standards, reviewing and approving NDT reports for accuracy and completeness.
- Hydrotesting Management: Prepare and review hydrotest packages, supervise hydrotesting and pneumatic testing of piping systems, and verify calibration of testing equipment to ensure compliance with project standards.
- Painting Activities: Inspect surface preparation, coating application, and final painting processes to ensure adherence to painting procedures, client specifications, and international standards, verifying coating thickness and finish quality.
- Factory Acceptance Testing (FAT): Plan and conduct FAT for fabricated equipment of Fire Fighting, Fire Detection and Fire suppression Systems, ensuring all functional and performance requirements are met, and document results for client approval and project records.
- Materials Delivery Coordination: Manage the logistics and quality verification of material deliveries to the workshop, ensuring timely receipt, proper storage, and compliance with project quality requirements to prevent delays in fabrication.
- Identify and Report Nonconformities: Detect nonconformities in materials, processes, and installations, documenting them in nonconformity reports.
- Conduct QHSE Audits and Inspections: Organize and perform QHSE inspections/audits, maintain records, and participate in client audits
- Snags Close Out: Ensure timely resolution of snags within client-agreed timeframes.
- Participate in Quality Meetings: Attend quality/production meetings with project teams and clients.
- Provide QA/QC Training: Organize and conduct QA/QC trainings.
- Six Sigma Implementation: Apply Six Sigma methodologies to enhance workshop processes, reduce defects, takt time and improve efficiency by identifying and eliminating process variations, leading to a 70% reduction in non-conformities and optimized resource utilization.
QA/QC Engineer
Olayan Descon Industrial Company
07.2007 - 06.2011
- Establishing, maintaining, implementing and improving the Quality Management System
- Preparation of procedures, method statements and Quality Inspection Plans
- Documentation and Certification of Mechanical and Piping Activities
- Preparation of WPS & monitoring welding activities before, during & after welding
- Inspection of piping erection as per applicable codes, client specification and related drawings
- Preparation, coordination & participation in site audit schedule
- Preparation and monitoring of piping punch list through walk down of piping circuit against Test Packs and then verification of the above prior to Hydro-testing
- Verification of Inspection summaries against each test pack piping circuit
- Preparation of Test Packs for Hydrostatic Testing
- Co-ordination with third party for NDT
- Reviewing RT, DPT, PWHT & Hardness Reports
- Preparation of Turn Over Packages/Final Dossiers and handing over to client
- Review project documents for implementation.
Production Engineer
Mughal Steel Mills (Pvt)
01.2006 - 07.2007
- Production of different Steel Grades according to Work Order or requirements
- Managing effective and smooth operation of Continuous Casting Machine.
- Making sure the implementation of Quality Procedures and taking measures for Quality Control
Education
B. E. - Metallurgy & Material Science Engineering
University of The Punjab
01.2006
Post Graduate Diploma - Computer Sciences
Skills
- Quality control management
- Production quality oversight
- Lean manufacturing techniques
- Component inspection
- Process improvement
- Proficient in computer applications
Accomplishments
Streamlined Quality Assurance Processes: Successfully developed and implemented Project Quality Management System for 200+ major EPC projects for ADNOC, KOC, PDO, TILENGA ensuring 100% compliance with client specifications and international standards, reducing non-conformities.
Developed and Implemented JCMS across the workshop for Lean Manufacturing resulting in reduction in cost of quality, streamlined production, smooth FAT for Fire Fighting, Fire Detection and Fire suppression Systems.
Improved Safety and Compliance: Conducted rigorous QHSE inspections and audits across multiple projects, including the Replacement of Halon System at Upper Zakum (ZADCO QHSE Award Winner), achieving zero safety incidents and full adherence to company QHSE policies.
Optimized Testing and Commissioning: Spearheaded hydro and pneumatic testing for piping and Skids, ensuring flawless execution and documentation.
Certification
- Certified Welding Inspector (CSWIP 3.1) (The Welding Institute (TWI, U.K)
- Certified Lead Auditor ISO 9001, (Moody International)
- Lean Six Sigma Green Belt (AIGPE)
- ASNT Level II SNT-TC-1A-2001 / ASNT-CP-189-2001 (American Society of Nondestructive Testing)
Radiography Testing (RT)
Ultrasonic Testing (UT)
Dye Penetrant Testing (DPT
Magnetic Particle Testing (MPT)
- Primavera Project Planner 3.1
ADNOC Group Approvals
- GASCO Approval as QA/QC Engineer
- Takreer Approval as QA/QC Engineer
- ADCO Approval as QA/QC Engineer
- Zadco Approval as QA/QC Inspector
Key Accomplishments
- Streamlined Quality Assurance Processes: Successfully developed and implemented Project Quality Management System for 200+ major EPC projects for ADNOC, KOC, PDO, TILENGA ensuring 100% compliance with client specifications and international standards, reducing non-conformities. Developed and Implemented JCMS across the workshop for Lean Manufacturing resulting in reduction in cost of quality, streamlined production, smooth FAT for Fire Fighting, Fire Detection and Fire suppression Systems.
- Improved Safety and Compliance: Conducted rigorous QHSE inspections and audits across multiple projects, including the Replacement of Halon System at Upper Zakum (ZADCO QHSE Award Winner), achieving zero safety incidents and full adherence to company QHSE policies.
- Optimized Testing and Commissioning: Spearheaded hydro and pneumatic testing for piping and Skids, ensuring flawless execution and documentation.
Languages
English
Advanced (C1)
Arabic
Intermediate (B1)
Urdu
Bilingual or Proficient (C2)
Hindi
Upper intermediate (B2)
Software
Microsoft Office Package
Primavera Project planner
Web Designing
Digital Design
AutoCAD
Timeline
Sr. QA/QC Engineer
Tyco Fire & Security (Johson Controls)
07.2011 - Current
QA/QC Engineer
Olayan Descon Industrial Company
07.2007 - 06.2011
Production Engineer
Mughal Steel Mills (Pvt)
01.2006 - 07.2007
Post Graduate Diploma - Computer Sciences
B. E. - Metallurgy & Material Science Engineering
University of The Punjab
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