Results-oriented professional with more than 13-years FMCG/Beverage industry experience in quality control & assurance. Possessing a pro-active approach in all aspects of production systems & QC disciplines.
Helping establish new control systems and minimizing production losses and reducing downtime, meeting company standards and objectives within set budgets and Health and Safety regulations and quality standards.
Core competencies include, QA/QC, Raw/Packing Material inspection, FG Inspection, GMP, GHP, GLP, Internal/External Audits, Customer Complaints & Non-Conformance, Suppliers Audits, Generating SOP’s & Policies & Process Flows, Process related Trainings, CCP’s Monitoring & Online Quality Checks.
Overview
14
14
years of professional experience
4
4
years of post-secondary education
1
1
Certification
Work History
Senior Quality Controller
Hunter Foods LLC
Dubai, United Arab Emirates
03.2019 - Current
Trained production team on quality control measures to improve product excellence.
Approved or rejected raw materials and products following established quality standards, documenting relevant information.
Supervised product dispatch, verifying finished products met company standards.
Develop raw material and packing material specifications and maintaining their records.
Implementation and Development HACCP Plans, SOP’s, PRP’s, CCP’s.
Investigate customer complaints and non-conformance issues.
Acts as a technical resource to management and customers to address and resolve quality related issues.
Conducting monthly GMP audits for the entire facility and assisting in external audits.
Conducting monthly food safety and process-related internal trainings for staff.
Inspection of raw/packing material and resolve quality deviations in collaboration with the suppliers.
Ensuring the correct recipe guidelines for products throughout the manufacturing process.
Examine the physical, chemical and sensory parameters of OIL at different stages of handling.
Responsible for inventory control of lab chemicals and cleaning chemicals and generating LPO’s.
Responsible for maintaining the proper hygiene condition of the plant and premises.
Responsible for calibration of all measuring devices by external third party and maintaining the records.
Prepare the master cleaning schedule for machines as per SSOPs & maintaining their records.
QC Chemist
Dubai Refreshments PJSC
Dubai, United Arab Emirates
01.2016 - 02.2019
Calibrated and maintained all laboratory equipment for accurate testing outcomes.
Reviewed testing methods to establish improvement areas and implement corrective action.
Ensuring compliance of Food safety in manufacturing operations of CSD and Aquafina water production line from Raw Material to Finish Product by stringent adherence to Quality Standards, norms & practices.
Simple & Finished syrup analysis, preparation and checking of control drinks & Syrup mixing over view.
Monitoring water treatment operation and cross checking of quality tests.
Beverage testing e.g., Co2, Brix, TA, TOA, Torque, Net Contents, SST, CAN Seaming & Fill Height.
Supervision & Coordinate in startup, shutdowns & flavor changeovers of assigned production line.
Maintaining and storage of retention samples, hygiene and GLP (Good Lab Practices).
Raising CAPAR for defective raw/packaging materials & taking necessary follow up with vendors.
Ensure process compliance by regular audits & update ISO related documentations.
Ensuring compliance in CCP, PRP, and Minimum mandates thereby Ensuring Food Safety
QC Inspector
Trofina Food Middle East FZE
Sharjah, United Arab Emirates
04.2014 - 12.2015
Examined samples for conformance with agreed quality criteria.
Tested and classified materials according to detailed specifications.
Recorded accurate test data for thorough, reliable reference.
Defined product quality standards and assessment criteria.
To monitor the quality of in-process production batches of Tomato Paste, Jams, Powdered Milk & Coffee.
Responsible for batch releasing of jams and tomato paste after checking required quality parameters.
To perform quality control tests for each product as per frequency and to ensure compliance with food safety.
Responsible for microbiological testing of Tomato Paste, Jam & Powder Milk Batches.
To monitor hygiene/cleaning of plant to ensure compliance with established HACCP policies and procedures.
Responsible for training and educating workforce about GMP, GHP (Good Hygiene Practices) & PPEs.
Quality Assurance Officer/Line QA Chemist
Coca Cola Beverages Pakistan Limited
Lahore, Pakistan
04.2010 - 02.2014
Supervision of production line operation in accordance with plant policies & procedures.
Beverage testing e.g. Co2, Brix, TA, TOA, Torque, Contents, SST & CAN Seaming as per frequency.
Checking of packing material within specifications and making reports.
Planning and necessary arrangement execution of QA internal and external TCCQS audits.
Process monitoring of assigned production line, checking quality parameters and control.
Monitoring water treatment operation and cross checking of quality tests.
Supervision & Coordinate in startup, shutdowns & changeovers of assigned production line.
Maintaining lab records, CIP records and breakdown record of Video Jet date code machines.
Maintaining & filing lab records and calibration data of lab equipments especially Spectrophotometer, Density Meter, Carbo QC, Torque Tester and Secure Seal Tester.
Education
Master of Business Administration - Finance
The University of Lahore
Lahore
01.2006 - 07.2008
Bachelor of Science - Chemistry
University of The Punjab
Lahore
09.2003 - 08.2005
Skills
Team Leadership
Process Improvement
Process control
Compliance review
Sample auditing
Tool use and calibration
Root Cause Analysis
Compliance requirements
ISO standards
Manufacturing experience
Risk Assessment
Problem-solving
Time management
Languages
English
Fluent
Urdu
Native
Punjabi
Native
Certification
PIC (Person In charge) Level-3 from Highfield
HACCP Level-3 from Highfield
Food Safety Level-4 from Highfield
Trainings on awareness of HACCP, QMS & GMP by Coca Cola Beverages Pakistan Limited.
Training on Halal Implementation & Internal Auditing.
Training on FSSC V 5.1 Awareness, Internal Auditing &Implementation.
Training on Emergency First Aid Worker.
Training on Free Zone Industrial Operation Awareness
Quote
There is a powerful driving force inside every human being that, once unleashed, can make any vision, dream, or desire a reality.
Tony Robbins
Timeline
Senior Quality Controller
Hunter Foods LLC
03.2019 - Current
QC Chemist
Dubai Refreshments PJSC
01.2016 - 02.2019
QC Inspector
Trofina Food Middle East FZE
04.2014 - 12.2015
Quality Assurance Officer/Line QA Chemist
Coca Cola Beverages Pakistan Limited
04.2010 - 02.2014
Master of Business Administration - Finance
The University of Lahore
01.2006 - 07.2008
Bachelor of Science - Chemistry
University of The Punjab
09.2003 - 08.2005
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