Muthusamy Thangavel
Abu Dhabi
Summary
Expertise in Oil & Gas Industries Equipment Maintenance and EOT Cranes Manufacturing Industries with hands-on experience in maintenance, maintenance planning & scheduling, CMMS Implementation, Operating & Capital Budgeting, Crystal Reports and Work Orders Management while enhancing PM Job Plans.
Overview
31
31
years of professional experience
7
7
Certifications
4
4
Languages
Work History
Senior Engineer, Maintenance Planning
ADNOC Distribution, Abu Dhabi
03.2011 - Current
- SAP PM implementation: Master data preparation includes Equipment hierarchy, functional location, involved in SIT, UAT.
- Performing the optimization of maintenance cost & utilization of maintenance resources
- Assuring optimum utilization of O&M capital & operating budget utilization of USD 100M. Implementation of Oracle eAM 12.2.4 for Oil & Gas Distribution Assets
- Implementing Preventive Maintenance program through Maximo Oracle eAM for Oil & Gas distribution Assets
- Setting up:
- Location hierarchy, asset capitalization, asset transfer, asset write off in Oracle & Maximo System
- Failure registration for unplanned maintenance work orders & preparation monthly failure analysis reports
- Contributing in tendering general maintenance major & minor civil and electro-mechanical works as well as preparing job scope
- Steering efforts in contracting & outsourcing part of maintenance activities includes AC maintenance, water recycling system, generator maintenance.
- Monitoring CM & PM work orders in IBM Maximo EAM/CMMS
- Working on the project titled “CMMS Data Enrichment & Equipment Tagging” to establish standardized asset management and tagging schemes for all assets
- Creating maintenance workshop manual including PM job plans, PM schedule and calibration procedures
- Maintenance Excellence:
- Maintenance strategy optimization includes revision of preventive maintenance cycle, workflow process for in-house maintenance and outsourced maintenance.
- Implementation of pre-approval process for spare parts utilization, monthly preventive maintenance schedule.
- Conversion of non-critical annual preventive maintenance contracts into unit rate contracts executed based on call-of order basis.
Senior Technical Support Specialist
Exterran Eastern Hemisphere, Dubai
03.2008 - 03.2011
- Managed global maintenance planning / CMMS Team (Australia, Oman, Thailand, Indonesia, Pakistan, Nigeria, Gabon, Switzerland, and so on)
- Administered the implementation of CMMS system for new Oil and Gas Process Plant (O&M and Rental Contract) projects globally and providing CMMS training for new maintenance planners.
- Performed installation & integration of:
- Technisoft& Sage Accpac ERP modules right from Maintenance, Purchasing, Inventory and Order Entry Modules
- Technisoft& Sage Accpac ERP modules (Maintenance, Purchasing, Inventory, Order Entry Modules)
Senior Assistant-Maintenance Planning
DP World, Dubai
12.1997 - 02.2008
- Growth Path:
- Technician-Mechanical, Container Terminal Workshop Dec’97-Dec’00
- Planning Asst.– Plant Maintenance Planning Jan’01-Jun’06
- Senior Assistant – Maintenance Planning Jul’06-Feb’08
Mechanical Engineer
MM Engineers Ltd., Coimbatore
07.1994 - 07.1997
Education
Executive MBA - Oil & Gas
University of Petroleum and Energy Studies
01.2010
B.E. - Mechanical
University of Madras
01.1994
Skills
Enterprise Asset Management
Certification
CMRP–Certified Maintenance and Reliability Professional 2024
Accomplishments
- Executed the entire life cycle implementation of ERP along with business process of Maximo EAM, Sage, Technisoft Service Manager & Oracle EAM
- Prepared Inventory Item Master, Equipment Master & import it to CMMS Module.
- Achieved 10% maintenance cost reduction through counter-driven maintenance such as revision of preventive maintenance frequencies, pre-approval of spare parts along with a team of 87 members.
- Master data preparation by in-house team for Oracle eAM implementation for 75,000 equipment and achieved cost saving of USD 1,000,000.
- Identified repeated failures through Oracle eAMfailure analysis and benefited USD 600,000 to the company as OEM has accepted manufacturing defects of spare parts.
- Managing20 preventive & corrective maintenance contractor’s resources and labour, repair and maintenance budget of USD 100 Million
- Maintained building and support services such as HVAC, refrigeration, compressed air, lighting and plumbing.
Affiliations
- PMI: Member of Project Management Institute Membership ID: 2732541 (Since April 2013)
- APEA: Membership in Association of Petroleum & Explosives Administration since Feb 2012
- SMRP (The Society for Maintenance and Reliability Professionals) Member (Membership ID: 136846)
Training
- Primavera 8.4 for Project Management, 16th Apr’16 to 14th May’16 at Chicago Training Center, Abu Dhabi
- Project Management Professional training at Cambridge Abu Dhabi in Nov 2014
- Preventive & Predictive Maintenance - K2S, Dubai Knowledge Village, Dubai in Apr’11
- CMMS &Technisoft Service Manager course 5.6 Certification – Technisoft Pty Ltd., Vancouver, Canada in Aug’10
- Process Plant Start-up and Commissioning - Process Technical Services, Texas in 2010
- Reliability and Maintainability Analysis for Repairable Systems, Reliasoft in Feb’10
- Machinery Lubrication I & Oil Analysis I – Noria Corporation in Dec’08
- Rotating Equipment Machinery (Vibration Monitoring & Analysis, RCM) at Apex, Dubai in Dec’08
- Inventory Control and Purchasing – Exterran, Dubai in Dec’08
- Gas Engines at Exterran, Dubai in Dec’08
- Technical Writing at Exterran, Dubai in Dec’08
- SAP-Material Management at Boston Infotech Solutions, Dubai in May’04
- HSE Training at DP World in Jan’98
Yoga, Meditation
Start daily early morning with practicing Yoga and Meditation
Timeline
Senior Engineer, Maintenance Planning
ADNOC Distribution, Abu Dhabi
03.2011 - Current
Senior Technical Support Specialist
Exterran Eastern Hemisphere, Dubai
03.2008 - 03.2011
Senior Assistant-Maintenance Planning
DP World, Dubai
12.1997 - 02.2008
Mechanical Engineer
MM Engineers Ltd., Coimbatore
07.1994 - 07.1997
B.E. - Mechanical
University of Madras
Executive MBA - Oil & Gas
University of Petroleum and Energy Studies
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