NARASIMHARAO ANCHE
Vijayawada , Andhra Pradesh ,India
Summary
Experienced professional with focus on process engineering and continuous improvement. Drive operational efficiency and enhance production processes through innovative problem-solving and advanced analytical skills. Deliver solutions that optimize resources and reduce costs while maintaining high-quality standards.
Overview
16
16
years of professional experience
7
7
years of post-secondary education
Work history
Process engineer
Sharjah cements Ltd
Sharjah, UAE
2024.01 - 2024.10
- I have 16 years experience in cement industry process department and I have been worked in various roles like CCR operator (kiln operator), process engineer, Asst manager - process(kiln in charge) presently I am working as a Process - Engineer in Sharjah cement factory here looking after total pyro process section, Raw mills ,cement mills & all pollution control activities, I have very Good knowledge in kiln operations, shutdown works ,Refractory management, pyro process troubleshooting, manpower management( presently handling 135 members manpower) ,industrial safety, fuel optimization, power optimization. Good knowledge in using & handling more types of alternative fuels like SRF, RDF, Shredded wood , plastic ,Carbon black, Rice husk & Pharma liquid waste. Having good knowledge in various fuels like Coal , Gas & Oil firing. Good knowledge in more types of cement grinding like PC-42.5,PC-52.5, Oil well , SRPC & GGBS.
ASST Manager - process
Orient cements Ltd
Devapur , Telangana , Telengana
2018.06 - 2023.12
CCR kiln operator
City cement company
Riyadh, Riyadh
2016.08 - 2018.06
Process engineer
Maruthi cements Ltd
Trichy , Tamilnadu, tamilnadu
2012.11 - 2016.08
CCR Operator (kiln operator)
Bheema cements Ltd
Nalgonda , Telengana, Telengana
2008.09 - 2012.10
Education
Board of intermediate (10+2) - undefined
Viswabharathi junior college
2001.01 - 2003.01
Board of secondary school (SSC) - undefined
ZPP school bheemavaram
1999.01 - 2000.01
B. Tech (Chemical) -
Swami vivekananda Institute of management science & technology
2003.01 - 2007.01
Skills
- Good knowledge in Shutdown planning, shutdown works, Refractory selection and installation
- Good knowledge in kiln operation with optimum fuel & power consumption
- Monitor daily power, Fuel & production reports
- Maximization of AFR usage to improve TSR rate & reduce the cost of production
- Emissions control as per PCB norms
- Good knowledge in flow calculations & heat balance
- Coordination with quality department to produce Good quality clinker
- Ensuring safety for self and team SOP development and HIRA
- Roller press, VRM, Ball mill operation knowledge
- SAP-PP module knowledge in S4 HANA version
- Manpower maintenance
- Downtime, Why why analysis, Root cause analysis & reports making
- ISO Reports making
- Internal auditing and external auditing
- Process related problems troubleshooting
- Optimization of Fuel cost, power cost & refractory cost
- Stress management
- Working under pressure
- Active listening
- Team leadership
- Team work
- Time management
- Problem solving abilities
Accomplishments
- Kiln ran maximum brick life 440 days
- Kiln ran 185 days without stoppage and breakdown
- Kiln Sp power reduced 23KW to 20.4KW
- Kiln Sp heat reduced 700Kcal to 685kcal
- TSR rate increases 5% to 25% (orient cement)
- Increased TSR 30% to 50% (Sharjah cements)
Personal Information
- Passport Number: N1502165
- Date of birth: 10/06/1985
- Gender: Male
- Nationality: Indian
- Marital status: Married
- Religion: Hindu
Languages
English
Advanced
Hindi
Advanced
Telugu
Advanced
Tamil
Advanced
Timeline
Process engineer
Sharjah cements Ltd
2024.01 - 2024.10
ASST Manager - process
Orient cements Ltd
2018.06 - 2023.12
CCR kiln operator
City cement company
2016.08 - 2018.06
Process engineer
Maruthi cements Ltd
2012.11 - 2016.08
CCR Operator (kiln operator)
Bheema cements Ltd
2008.09 - 2012.10
B. Tech (Chemical) -
Swami vivekananda Institute of management science & technology
2003.01 - 2007.01
Board of intermediate (10+2) - undefined
Viswabharathi junior college
2001.01 - 2003.01
Board of secondary school (SSC) - undefined
ZPP school bheemavaram
1999.01 - 2000.01