Thomas Biju Pazhumaliyil
DUBAI
Summary
Dedicated and self-motivated Automation Electrical and Instrumentation Technician. 12 years in the Electrical and Instrumentation control field, including PLC, SCADA, HMI programming, Installation, commissioning and plant maintenance. Proven ability to undertake, execute and troubleshoot Electrical/ Electronic Instrumentation jobs, ensuring smooth flow of operation and optimal functionality. Consistently recognized for outstanding contributions to the bottom line and solid reputation for resolving technical issues. Commended for organization, efficiency, priority management, and communication skills. Computer savvy and familiar with many modern systems, software applications, and technologies.
Overview
12
12
years of professional experience
Work History
Technician – Instrument and Automation
Intercontinental Leaf Tobacco Company (Dubai)
06.2021 - Current
- Responded to customer inquiries and provided technical assistance over phone and in person.
- Diagnosed and troubleshot hardware, software and network issues.
- Researched and identified solutions to technical problems.
- Configured hardware, devices, and software to set up work stations for employees.
- Fixed identified issues to improve workflows.
- Troubleshot equipment breakdowns and performed preventive maintenance.
- Corrected, modified and upgraded PLC, SCADA, HMI/MMI software to improve performance.
- Operated varied hand and power tools to complete repairs.
- Followed safety protocols to minimize workplace accidents.
- Inspected and maintained equipment to keep items in top working condition.
- Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
- Performed electrical and Instrumentation repairs of production equipment to minimize downtime.
Technician - Electrical
DP World
07.2015 - 05.2021
- Tested wiring and other system parts for electrical flow and function.
- Replaced faulty wiring, switches and circuit breakers to reduce fire risks, boost service capacity and increase versatility.
- Engineer, modify, and troubleshoot PLC programs (Siemens S7-400, 300, ABB AC500) in accordance with specified standards and guidelines.
- Supervise installations and operations.
- Performed daily and preventative maintenance and troubleshooting on cranes-wide electrical and instrumentation systems.
- Adhere to company HSE and reliability policies.
- Participate in equipment breakdown, prepare fault diagnosis, and ensure the accuracy of all records and documentation.
- Repair and troubleshoot variable frequency drives, RTUs, field Instruments, hydraulics, and other complex systems.
- Work collaboratively with team members to streamline processes and enhance internal design, protection, and training procedures.
Programming Engineer
Dr.Wiesner Test & Automation PVT. Ltd
10.2014 - 05.2015
- Contributed ideas and suggestions in team meetings and delivered updates on deadlines, designs, and enhancements.
- Corrected, modified and upgraded PLC, SCADA, HMI/MMI software to improve performance.
- Designed and installed electrical circuits for specialized equipment, calibrated sensors, and developed Program PLC, SCADA, HMI/MMI.
- Calibrated and maintained all analytical instrumentation. Administered operational budgets and forecast overall costs for manufacturing systems.
- Enforced safety protocols while overseeing installations and ensured proper design, protection systems, procedures, and training.
- Conducted on-site visits to client production plants for commissioning and maintenance.
- Trained new hires in safe and effective electrical practices
Application Engineer, Electrical Instrumentation
Green Automations Systems
06.2013 - 08.2014
- Maintained effective customer relationships and identified future business opportunities to support and strengthen corporation mission.
- Supported software integration and implemented maintenance enhancements.
- Responsible for application development, calibration, installation, commissioning and management.
- Created innovative automation solutions and products including PLC, SCADA, HMI, VFD, sensors, servo drives, motors, etc.
- Coordinated the install of new control circuits as well as the medication of existing systems as required.
- Followed policies and procedures related to application methods and quality standards at all times.
- Used strong management skills combined with engineering principles to control safety and health initiatives.
- Trained new hires in safe and effective electrical practices.
- Visited clients to determine feasibility, analyze requirements and provide solution suggestions.
- Generated target accounts sales objectives, opportunities and projection reports to prioritize work.
Project Engineer, Electrical Instrumentation
SSL Instrumentation Pvt. Ltd.
09.2011 - 05.2013
- Maintained records for each project and engineering discipline.
- Monitored installation of materials and equipment for compliance with drawings and specifications.
- Completed construction tasks while providing safe working conditions, staying on budget and meeting project deadlines.
- Identified technical risks within managed projects.
- Assisted with the installation and commissioning of automation products.
- Calibrated and customized various electrical/instrument systems per customer specifications and helped achieve overall business goals.
- Updated controls, maintained complex equipment, and consistently monitored performance.
Education
High School Diploma -
, Board of Technical Education Karnataka
Bangalore, India05.2011
Skills
- Equipment Calibration
- PLC Programming
- Electrical Engineering
- Circuits and Wiring
- HMI, SCADA Software
- Safety Standards
- Siemens SIMATIC
- Siemens SIMATIC STEP 7, TIA
- Troubleshooting
- Variable Frequency Drives
- Servo Drives
Languages
English
Advanced (C1)
Hindi
Intermediate (B1)
Malayalam
Bilingual or Proficient (C2)
Tamil
Intermediate (B1)
Certification
- Process Automation and Control Education (PACE), Training, Vasundara Automation and Engineering Services - June 2011 - July 2011.
- Basic PLC and Drive System, DP World Dubai, - January 2016 - January 2016.
- Profibus and ASI Communication, DP World, Dubai March 2017 - March 2017.
- Siemens S7 300/400 PLC for Beginners, DP World, Dubai - February 2016 — February 2016
- Siemens AC Master Drive for Beginners, DP World, Dubai - April 2016 -April 2016
Timeline
Technician – Instrument and Automation
Intercontinental Leaf Tobacco Company (Dubai)
06.2021 - Current
Technician - Electrical
DP World
07.2015 - 05.2021
Programming Engineer
Dr.Wiesner Test & Automation PVT. Ltd
10.2014 - 05.2015
Application Engineer, Electrical Instrumentation
Green Automations Systems
06.2013 - 08.2014
Project Engineer, Electrical Instrumentation
SSL Instrumentation Pvt. Ltd.
09.2011 - 05.2013
High School Diploma -
, Board of Technical Education Karnataka
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