Fastidious Instrumentation & control Engineer with 15 years designing and maintaining technical products of incomparable accuracy. Specializes in conforming all instrumentation & control Engineering solutions & Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Overall responsibilities for Construction and Commissioning as Instrumentation Engineer.
● Construction of Natural & ESP Wells and Water Clusters and Water Injection wells.
● Preparation of MTO for projects and material requisitions. ● Preparation of all I&A related design deliverables through MS-office, Smart plant tools (SP3D, SPI), AUTOCAD, NAVIS, Micro-station, PDS, PDMS
● Expertise in PDS, MicroStation ‘J'
● Sizing of Instruments control valves, Flow, temperature, pressure level transmitters selections and other instruments.
● Working collaboratively with design team, procurement team and other departments.
● Review & Finalizing technical offers from vendors for the supply of equiment's and bulk material.
● Liaising with client and contractor for construction activities.
● Handling different Vendors for different applications as per client requirements.
● Handling Pre-commissioning and Commissioning and Start-Up Activities.
● Provide technical support for Start-up
● Participating in and assisting with the co-ordination of the Project's performance test(s)
● Loop checking, commissioning, and instrument calibration
● Assisting for plant start-up to operational activities.
● Calibration and commissioning of various type of Electronics and Pneumatic Instruments.{Temperature, Pressure , Level , Flow & Control Valves
● GE NEXUS and ROCKWELL RS-5000 logics configuration for ESP Well in Oil Fields.
● Co-Ordinate with Project People to Commissioning and testing of all Process instruments
● Commission systems/subsystems in accordance with the commissioning procedures and commissioning and start-up schedule
● Prepare ITP of instruments, prepare Red line on loop drawing, verifying Electrical And Instrument Interface signals from ESD and DCS system and responsible for preparing Method Statement for Online Changeover of all control systems
● Coordinate the activities of design for construction, preparing pre commissioning procedures, identifying Cause and Effect related to Packages, DCS, ESD and FGS System Activities.
Working with different control Systems like YOKOGAWA, ABB, Rockwell and HONEYWELL Systems.
● Design development and implantation for DCS/PLC Hardware and Software Application development and testing.
● Handling Procurement and shipping materials with respect to Project.
● Reading and Analysing of Control loops and logic development in IEC Languages like, FBD, Structured text, SFC and Ladder logic.
● MS-office, Smart plant tools (SPI), AUTOCAD, Micro-station, and calculation tools like Instrucalc, flowel, etc.
● Cabinet Designing, Wiring Design, for detail engineering & Node allocation snd Sizing the Controllers.
● Third party interface handling like Modbus, Profi-bus, Fieldbus and OPC Connectivity.
● Expertise in preparation of cable scheduling for Hardware and software like (Pre-fab cabling, Network etc,.)
● Handling FAT with EPC and End-User according to these requirements.
● Installation at site, SAT and handling Commissioning activities.
● Following Electric element standard as per IEC standards.
● Clearing punches and document clearance as per ISO standard from EPC and End-User for same
● MS-office, Smart plant tools (SPI), AUTOCAD, Micro-station, and calculation tools like Instrucalc, flowel, etc.
● Generated compressor (GE-Bentley Nevada) sequence in Yokogawa Centum Vp DCS/PLC system as per narratives.
● Configured DCS/PLC anti - surge loop for compressor systems.
● Third party configuration using with respect to Modbus, Fieldbus, OPC and Profi-bus PA/DP.
● Hardware building such as IO Allocation, DCS Marshalling, System, Network and PDP Cabinet building.
● GA, IA and Grounding scheme design and development for DCS/SIS Cabinets.
● And wiring JB scheduling as per customer requirement.
● Responsible for system configuration drawing; generated as built documentation.
● Conducted factory acceptance test with consultant / end user.
● Configuring Historical data access and Alarm and Event management in Yokogawa Centum Vp and Prosafe-RS DCS/PLC as per EPC/OEM standards, and Commissioning and Start-up activities, L3 Networking level Integration.
● Very good with Analysing DCS and PLC Engineering Activities.
● Library development for Dynamic elements in AC800M Controller.
● Expertise in handling Control builder in AC 800M, AC 500 and AC400.
● Conducted Pre - FAT & Factory Acceptance Test (FAT) with customers.
● Supported OPC alarm list and generation I/O's and Tag list using BDM.
● Third-party Mapping and tested Modbus.
● Logic development using AC 800M function Designer.
● GA, IA and Grounding scheme design and development for ABB 800xA PLC Cabinets.
● Responsible for DCS/PLC objects linking using ABB 800xA function designer.
● Up gradation process for VB HMI to PG2 ABB 800xA.
● Configured dynamic elements into similar to the existing one with ABB 800xA.
● Upgraded process ABB Advant Controller AC 450 to 800xA.
● Configuration and testing for Third party systems like MODBUS, FIELDBUS, PROFI-BUS and OPC Database.
● Very good with Documentation such as FDS, FAT Procedure, SAT Procedures and Commissioning documents
Generation & Testing Yokogawa Centum Vp and Prosafe-HMI Screens
● Dynamic Elements creation & library Devolopment.
● Conducted Pre-FAT & Factory Acceptance Test (FAT) with customers
● Maintained ISO quality records. Designed foundation field bus segment & loading.
● Responsible for functional loop schematics for PLC; for system configuration drawing.
● Conducted factory acceptance test with consultant / end user.