RAKESH KUMAR

Job Responsibilities:

- Responsible for commissioning and testing control systems for airport logistics, specifically baggage and cargo handling systems, while adhering to timelines and operational performance requirements.

- Strong knowledge of automation technology, including Siemens TIA and STEP 7 platforms, and Industrial Ethernet standards like Profinet and Profibus.

- Proficient in network topologies, communication protocols, and troubleshooting Siemens PLC and control system issues at customer service sites.

- Manages system modifications for electrical controls, including Siemens PLCs, AC drives, and HMIs, and reviews relevant electrical drawings and schematics.

- Ensures project documentation complies with organizational standards throughout the project lifecycle.

- Leads project-specific tasks for the commissioning and integration of baggage and cargo handling systems, in coordination with team management.

- Communicates effectively with multicultural teams and has proven experience working in international settings.

Project Accomplishments:

1. King Abdulaziz International Airport (KAIA) Jeddah - New Cargo Terminal Project -Phase-1 - Jeddah, Saudi Arabia, 2020

Involved in commissioning and integration, including installation pre-commissioning checks, system function validation, and integration tests with IT systems for material handling equipment.

2. Cargo Mega Terminal Cold Room Modifications, Dubai- 2021

Conducted commissioning of provided cooling cells “air-locked” interface solution. Activities included offline checks, standalone tests (dry run), and operational tests of integrated systems.

3. Freight Gate-1 Enhancements - Dubai, 2021

Performed software modifications for PLC, tested integration of components, reconfigured conveyors, commissioned new workstations, and validated CCS visualization.

4. King Khaled International Airport (KKIA) – Development and Expansion - BHS for Terminals 3 & 4 - Riyadh, Saudi Arabia 2022-2023

Served as a commissioning engineer overseeing PLC commissioning, integration, and various system tests, including ORAT trials.

5. King Khaled International Airport (KKIA) - RUH T1/T2 Renovation Program, Phase-1 - Riyadh, Saudi Arabia 2024

Participated as a commissioning engineer in PLC commissioning, integration activities, and comprehensive system testing, including ORAT trials. Operational support during handover to terminal operations team.

Job Responsibilities:

- Extensive experience in installing, commissioning, and testing equipment for Baggage Handling Systems in major airports, focusing on conveying and sortation technologies.

- Skilled in integrating BHS projects using Siemens automation standards, including PLC controllers, low voltage control, variable frequency drives, and SCADA systems.

- Hands-on with Siemens S7-300/400 PLCs and Step7/TIA Portal, proficient in programming languages like STL and Ladder logic, as well as HMI and SCADA (WinCC).

- Expert in electrical troubleshooting, fault diagnostics, and reading design drawings. Practical knowledge of field bus systems such as Profibus and Profinet.

- Led a team of shift supervisors and technicians in airport BHS operations and maintenance.

Project Accomplishments:

1. Departure modification project awarded by GMR Airport Developers Ltd at Rajiv Gandhi International Airport, Hyderabad

2. Interim International Departure Terminal Baggage Handling system project awarded by GMR Airport Developers Ltd at Rajiv Gandhi International Airport, Hyderabad.

3. Interim Arrival Terminal BHS project awarded by GMR Airport Developers Ltd at Rajiv Gandhi International Airport, Hyderabad.

4. Shift leading responsibility of Baggage Handling System Operations at Rajiv Gandhi International Airport, Hyderabad.

Job Responsibilities:

- Gained extensive knowledge in industrial automation controls, including relay logic and Siemens PLC programming (STEP 7, TIA portal platforms)

- Developed skills in LAD and STL programming languages.

- Hands-on experience in HMI and SCADA screen development using WinCC Flexible and WinCC Explorer.

- In-depth understanding of Siemens VFD programming (Sinamics and Micromaster series) and their components.

- Strong electrical troubleshooting skills with familiarity with motor operation and characteristics.

- Experience with instruments for VFD troubleshooting and measuring electrical parameters.

- Proficient in reading manuals, schematics, and customer specifications

Project Accomplishments:

1. Coordinated the commissioning of a 250 NM³/hour Hydrogen Gas Plant with Siemens S7-400 PLC and WinCC SCADA at SAIL, Bokaro (Jharkhand).

2. Commissioned the C&S Plant at Jindal Saw Works, Bhilwara, integrating Siemens S7-300 CPU, WinCC Flexible 2008, Sinamics G120 AC drives, ABB soft starters, and Siemens MCC panels.

3. Oversaw the commissioning of an S7-300 PLC (CPU 313C), KTP 600 HMI, and VFD for a 30 kW blower motor in the COG Gas Booster Plant at Bhushan Steel Ltd, Angul (Orissa).

4. Commissioned a VFD panel with Sinamics G120 drives for a 15-ton EOT crane at Bhushan Steel Ltd, Angul (Orissa).

5. Handled Commissioning activities of the water treatment plant at Jindal Shaded Iron & Steel, Sohar (Oman), utilizing S7 400H PLC, WinCC SCADA, MCC, and ABB soft starters.

6. Commissioned VFD panels with Sinamics G120P (400 kW) and G120 (250 kW) for DOL/VFD changeovers at Jindal Steel & Power Ltd, Angul, Orissa (1.4 MPA Bar Mill Project).

Job Responsibilities:

- Acquired experience in programming Siemens variable frequency drives (Sinamics S, G & V series, Micromaster series) on different industrial applications.

- Strong electrical and electronic troubleshooting skills, with an understanding of motor operations and load characteristics in VFDs.

- Practical experience with instruments for troubleshooting and measuring electrical parameters.

- Ability to read manuals, schematics, and interpret customer specifications.

Project Accomplishments:

1. Commissioned Siemens AC drives (Sinamics G120) in Cable Industries for machines like Automatic Wire Winders and Take-Up Winders.

2. Implemented Sinamics G120 in various printing applications for custom control solutions.

3. Installed Sinamics G120, Micromaster 430, and Sinamics V50 for energy savings and air flow in compressors from ELGI, Kaeser, and Atlas Copco.

4. Installed Sinamics G120 and MM440 in crane systems (Hoist, LT, and CT).