Automation Engineer with extensive expertise in PLC programming, troubleshooting, and HMI development, proficient in Siemens PLC systems (200 to 1500 series) and software tools such as Simatic Manager, TIA Portal, and WinCC Flexible. Skilled in industrial networks and communication protocols including Modbus, Profibus, Profinet, and OPC-UA, with a strong background in electrical schematics interpretation, panel design, and instrumentation. Demonstrates advanced knowledge of motion control systems involving servo motors and drives, alongside experience in implementing safety PLCs and ensuring compliance with industry standards. Adept at integrating IIoT solutions for cloud connectivity and predictive maintenance while leveraging data analytics to optimise automation processes. Experienced in managing automation projects from concept to commissioning with a focus on technical documentation and cross-functional collaboration.
1. Programming design, identification of required components and implementation of hardware and software for different PLC and SCADA control project in Plant.
2. Identification and implementation of CAPEX projects which includes safety, quality and cost saving opportunities.
3. Identification and implementation of project for improving USLE, electricity usage ratio, water usage ratio etc.
4. Implementation of various KORE requirements of Quality, Safety and Environment.
5. Responsible for the Automation of Plant machines
6. Implementation of preventive maintenance for minimizing breakdown and improving SLE.
7. Experienced in Siemens S7 PLC hardware configuration and Programming for the old Depalletiser with new Siemens S7 300 PLC.
8. Water Treatment Plant Automation with Siemens S7 300 PLC.
9. Uploading and downloading of programs in Siemens S7 series PLC (400, 300 and 200 series.). Modification of siemens S7 series Plc programs.
10. Uploading, Downloading and editing of S5 program with Siemens field PG.
4. Trouble shooting of AC Drives (Specialization – DANFOSS VLT 5000 series, VLT 2800 series, VLT 3000 series, VLT 2000 series, Siemens, SEW
5 Handling and trouble shooting of PID controlled systems
6 Operation and trouble shooting of fill level detectors
7 Installation and commissioning of new machines and new lines with original equipment manufacturers. (Meypack packer, Sidel SBO 8/10 blow molding machines, Sidel simonazzi filler, RO plant, KHS Packer, KHS palletiser, etc…)
8 Modifications and rewiring of old electrical panels with new drawing.
9 Experienced in trouble shooting and maintenance for water treatment plants like RO plants, Ozonisation plants.
10 Format settings for old Kisters packing machines
11 Trouble shooting and maintenance for electrical panels with Thermo graphic inspection.
1. Trouble shooting of PLC logic and Contactor logic machines.
2. Breakdown reduction through continuous improvements.
3. Handling of Preventive maintenance of machines.
4. Trouble shooting of AC Drives (Specialization – DANFOSS VLT 5000, VLT 2800 FCM 300 series, Siemens, Telemechanique ( Altivar 18,28 series ) .
5. Trouble shooting of Ink Jet coding machines. (Specialization – Domino A300, A300xs, Video jet 170i UHS, execl100, excel 170).
6. Handling and Trouble shooting of Photo electric sensors, Proximity sensors, capacitor sensors, Optical sensors.
7. Handling of utilities.
8. Work experience in operation and maintenance in machines Shrink wrapper machine (s.m.i), Filler (Sasib / KHS), Labeller (Krones), and Unscrambler (Lanfranchi), Case packer (Dynatron), Carton Erector.