Summary
Overview
Work history
Education
Skills
Timeline
Generic
Ratheesh Kumar

Ratheesh Kumar

Al Ain,UAE

Summary

Automation Engineer with extensive expertise in PLC programming, troubleshooting, and HMI development, proficient in Siemens PLC systems (200 to 1500 series) and software tools such as Simatic Manager, TIA Portal, and WinCC Flexible. Skilled in industrial networks and communication protocols including Modbus, Profibus, Profinet, and OPC-UA, with a strong background in electrical schematics interpretation, panel design, and instrumentation. Demonstrates advanced knowledge of motion control systems involving servo motors and drives, alongside experience in implementing safety PLCs and ensuring compliance with industry standards. Adept at integrating IIoT solutions for cloud connectivity and predictive maintenance while leveraging data analytics to optimise automation processes. Experienced in managing automation projects from concept to commissioning with a focus on technical documentation and cross-functional collaboration.

Overview

24
24
years of professional experience

Work history

Assistant manager PLC

Coca-Cola Al Ahlia Beverages Company
Al Ain, UAE
01.2004 - Current

1. Programming design, identification of required components and implementation of hardware and software for different PLC and SCADA control project in Plant.

2. Identification and implementation of CAPEX projects which includes safety, quality and cost saving opportunities.

3. Identification and implementation of project for improving USLE, electricity usage ratio, water usage ratio etc.

4. Implementation of various KORE requirements of Quality, Safety and Environment.

5. Responsible for the Automation of Plant machines

6. Implementation of preventive maintenance for minimizing breakdown and improving SLE.

7. Experienced in Siemens S7 PLC hardware configuration and Programming for the old Depalletiser with new Siemens S7 300 PLC.

8. Water Treatment Plant Automation with Siemens S7 300 PLC.

9. Uploading and downloading of programs in Siemens S7 series PLC (400, 300 and 200 series.). Modification of siemens S7 series Plc programs.

10. Uploading, Downloading and editing of S5 program with Siemens field PG.

4. Trouble shooting of AC Drives (Specialization – DANFOSS VLT 5000 series, VLT 2800 series, VLT 3000 series, VLT 2000 series, Siemens, SEW

5 Handling and trouble shooting of PID controlled systems

6 Operation and trouble shooting of fill level detectors

7 Installation and commissioning of new machines and new lines with original equipment manufacturers. (Meypack packer, Sidel SBO 8/10 blow molding machines, Sidel simonazzi filler, RO plant, KHS Packer, KHS palletiser, etc…)

8 Modifications and rewiring of old electrical panels with new drawing.

9 Experienced in trouble shooting and maintenance for water treatment plants like RO plants, Ozonisation plants.

10 Format settings for old Kisters packing machines

11 Trouble shooting and maintenance for electrical panels with Thermo graphic inspection.

Electrical technician

PepsiCo India Holdings Private Ltd
Palakkad, India
10.2000 - 01.2006

1. Trouble shooting of PLC logic and Contactor logic machines.

2. Breakdown reduction through continuous improvements.

3. Handling of Preventive maintenance of machines.

4. Trouble shooting of AC Drives (Specialization – DANFOSS VLT 5000, VLT 2800 FCM 300 series, Siemens, Telemechanique ( Altivar 18,28 series ) .

5. Trouble shooting of Ink Jet coding machines. (Specialization – Domino A300, A300xs, Video jet 170i UHS, execl100, excel 170).

6. Handling and Trouble shooting of Photo electric sensors, Proximity sensors, capacitor sensors, Optical sensors.

7. Handling of utilities.

8. Work experience in operation and maintenance in machines Shrink wrapper machine (s.m.i), Filler (Sasib / KHS), Labeller (Krones), and Unscrambler (Lanfranchi), Case packer (Dynatron), Carton Erector.

Education

ITI - Electrical

Government ITI Ettumanoor
Kerala, India.

Technical Higher secondary - Electronics

THSS Puthupally
Kerala, India.

Skills

1 PLC Programming & Troubleshooting
  • Proficiency in PLC languages (Simatic manager, TIA Portal, WinCC flexible)
  • Experience with PLC brands like Siemens 200, 300, 400, 1200 and 1500 series
  • Debugging and troubleshooting PLC programs
  • Handling PLC communication protocols (Modbus, Profibus, Profinet, etc)
2 HMI Development
  • Designing Human-Machine Interfaces (HMI)
  • Data logging and trending for real-time monitoring
3 Industrial Networks & Communication
  • Understanding of Fieldbus systems (PROFIBUS, MODBUS, CANopen)
  • Ethernet-based communication protocols (PROFINET, OPC-UA)
  • Troubleshooting network issues in industrial automation
4 Electrical & Instrumentation Knowledge
  • Reading and interpreting electrical schematics & P&ID diagrams
  • Wiring, panel designing, and hardware selection
  • Knowledge of industrial sensors, actuators, VFDs (Variable Frequency Drives), and motor control
5 Motion Control
  • Working with Servo motors, Stepper motors, Drives
6 Industrial Safety & Standards
  • Implementation of safety PLCs, emergency stop systems, interlocks
  • Compliance with industry regulations
7 IIoT & Industry 40
  • Knowledge of Industrial Internet of Things (IIoT)
  • Cloud connectivity & remote monitoring
  • Data analytics and predictive maintenance
8 Software & Simulation Tools
  • Working with PLC simulation software (Tia Portal)
  • CAD software for electrical drawings (EPLAN)
9 Problem-Solving & Analytical Skills
  • Root cause analysis and debugging
  • Continuous improvement and optimization of automation processes
10 Project Management & Documentation
  • Handling automation, Electrical projects from concept to commissioning
  • Creating technical documentation, reports, and manuals
  • Team collaboration and working with cross-functional departments

Timeline

Assistant manager PLC

Coca-Cola Al Ahlia Beverages Company
01.2004 - Current

Electrical technician

PepsiCo India Holdings Private Ltd
10.2000 - 01.2006

ITI - Electrical

Government ITI Ettumanoor

Technical Higher secondary - Electronics

THSS Puthupally
Ratheesh Kumar