Summary
Overview
Work History
Education
Skills
Languages
Personal Information
Experience
Projects
Additional Information
Timeline
Generic
RAVI TYAGI

RAVI TYAGI

Ras al-Khaimah

Summary

As a seasoned Mechanical Engineering professional with over 10+ years of dedicated experience, I've specialized in optimizing production processes and elevating quality control standards within the realm of welded and seamless steel tube and pipe manufacturing, alongside steel fabrication works and meticulous laboratory testing. My proficiency extends particularly to HFW, LSAW, and SPIRAL techniques, where I've continually refined my skills to ensure superior product integrity and performance. Committed to excellence, I thrive on overcoming challenges and consistently delivering exceptional results.

Overview

11
11
years of professional experience

Work History

QA/QC Engineer - (Quality Control Dept.)

Embosal Tube Mills LLC
10.2021 - Current
  • Overall Handling of the QA/QC Activities; External Inspections by TPI Agencies & clients etc; In house Testing Laboratory, OC Vetting,Technical Clarifications etc.
  • Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
  • Streamlined manufacturing processes, reducing production costs while maintaining quality standards.
  • Handling of in-House calibration and Mechanical Testing lab.
  • Preparations of Slitting Plans / Rolling Plans HFW, LSAW & SAWH Mill etc.
  • Conducted rigorous quality assurance tests, identifying areas of improvement for product optimization.
  • Applied lean principles to enhance efficiency and reduce waste in various engineering projects.
  • Reduced waste and rework costs by identifying and addressing recurring issues in the production process.

QC. Engineer- (Quality Control Dept.)

M/s. Maharashtra Seamless Limited (Jindal Group)
02.2018 - 09.2021
  • Process control at different stages of Hot Rolling Mill (i.e., RHF, PIERCER MILL, MPM, EXTRACTOR, WBF, SRM, COOLING BED & BATCH SAW) by monitoring & measuring parameters; preparing checklists; communicating required adjustments to production supervisor
  • Preparing NCR of raw material/ products; clearing the same after correction done/final inspection.
  • Inspection of Incoming raw material (billets/ blooms)
  • Handling of in-House calibration & Mechanical Testing lab, hands on working experience on various testing instruments like UTM, CVN Impact Tester, Rockwell cum Brinell & Vickers Hardness Testers, Broaching Machine , Profile projector, Dead Weight Tester, Spectrometer , Metallurgical Microscope, bending machines etc
  • Preparation of Quality manuals, documented procedures, works instructions of operations etc
  • Hands on working Experience on in process Inspection at Various stages of Hot Rolling Mill.
  • Maintaining QMS documentation as per API 5L, ISO 9001 & Product specification throughout the plant.

Quality Control Engineer

M/s K.D. Industries Inc
12.2016 - 01.2018
  • Approves incoming, in-process & finished products/ materials by confirming specifications; conducting visual and measurement tests; rejecting and returning unacceptable materials.
  • Performing detailed and recorded inspections of final products/pre dispatch inspection so the products are up to industry and company standards.
  • Handling of Mechanical, Chemical & Metallurgical testing of raw material as well as finished products, ie Hardness, Impact, Tensile, bending, Flaring, Flattening, Micro, Macro, Spectroscopy etc as per specification requirements.
  • Preparation of various Lab Test reports, MTCs, QAP, ITP,Technical Specifications Sheets, TDCs etc.
  • Responsible for preparation of packing lists, export material bundling packaging, container loadings as per the requirements.
  • To Keep measurement equipment operational by following operating instructions; calling for repairs.
  • Manpower handling/allocation on shop floor.
  • Ensure that product manufactured is upto the various standards followed in industry.

Engineer (Production)

M/s. Lloyds Line Pipes Ltd (APL Apollo Group)
09.2015 - 11.2016
  • Plan and coordinate daily production engineering processes to ensure the consistent delivery of high-quality products.
  • Identify operational inefficiencies by closely monitoring system performance and analyzing results.
  • Oversee the slitting of mother coils, setup preparation, and organization of raw materials.
    Manage shifts, allocate tasks, and lead 5S initiatives to enhance efficiency on the shop floor.
  • Maintain precise production records, monitor breaks and downtime, and ensure inventory accuracy.
  • Develop manpower plans and optimize resource utilization for optimal productivity.

Assistant Engineer (Production)

M/s. JSS Steelitalia Ltd (Jindal Group)
05.2013 - 08.2015
  • To carry out the production plan created by the production unit, while working to meet safety quality and lead time.
  • Prepare Detailed Production Reports (DPRs) to document production activities and performance.
  • To Ensure the quality of the Pipes & Tubes produced, meet all customer expectations; quickly and effectively take action when non-conformances are found to avoid rejections.
  • Resolve issues related to production on HFIW & TIG Rolling Mills to ensure smooth operations.
  • To Prepare Detailed Production Reports (DPRs) at various stages to document production activities and performance.
  • Performed rigorous inspection of incoming raw materials coils, slits & products like slitted coils & plates on the slitting Machine & CTL Cutting Lines & ensuring compliance with specifications, promptly raising NCR for non-conforming items, and notifying relevant departments.
  • To maintain proper documentation and records of all the activities/ processes followed at the manufacturing unit.


Education

Bachelor of Technology (B.Tech) -

Teerthanker Mahaveer University
Moradabad, Uttar Pradesh

Plus Two (Science with Math’s) -

G.H.S.S Mahadevpur
01.2008

10th -

G.H.S.S Mahadevpur
01.2006

Skills

  • Proficiency in implementing, maintaining, and improving QMS based on standards such as ISO 9001, API Q1 etc
  • Sound knowledge and understanding of various standards and codes, including: API 5DP, API 5L, API 5CT, ASTM, ASME, DIN, JIS, IS, EN, IBR, BS etc
  • NDT Level II in UT,MT,ET as per ASNT SNT-TC-1A
  • Proficient in Heavy Fabrication Piling Works
  • Ability to work with a team
  • Working experience on Microsoft Word, Excel, and PowerPoint
  • Ability to learn technical skills in short time

Languages

English / Hindi

Personal Information

  • Passport Number: X5625680
  • Father's Name: Rakesh Kumar Tyagi
  • Date of Birth: 02/20/91
  • Nationality: Indian
  • Marital Status: Married

Experience

10+ Years

Projects

Project Experiences:


Project Title: NEOM Circular City Water Reservoirs Oxagon, KSA

Details : Supply of Carbon steel pipes (HFW & SAWH) meeting API Spec 5L standards with epoxy coatings inside & outside, for a 12 km pipeline.

 

Responsibilities:

  • Conducted internal and external inspections to ensure compliance with project specifications and industry standards.
  • Coordinated with third-party inspection agencies to facilitate comprehensive quality assessments.
  • Provided leadership and guidance to the quality control team to maintain high standards throughout the project lifecycle.
  • Prepared and maintained project documentation and compliance records.


Project Highlights:

  • Successfully delivered Pipes for a 12 kilometers pipeline project, meeting all quality and performance standards.
  • Ensured seamless coordination between production, quality control, and client teams, resulting in efficient project execution.
  • Received commendation from the client, Shapoorji Pallonji Mideast LLC, KSA, for maintaining exceptional quality standards throughout the project duration.


Project Title: PERMA-Pipe Middle East LLC, Abu Dhabi, UAE

Details : Supply carbon steel pipes (HFW & SAWH) ranging from 20" to 48" in various thicknesses compliant with API Spec 5L standards for a 2.8 km pipeline. Successfully delivered pipes for a 2.8 kilometers pipeline project, meeting all quality and performance standards.


Project Title: PERMA Pipe Gulf Arabia Industry, KSA

Details : Supply of Carbon steel pipes (HFW & SAWH) meeting API Spec 5L standards for a 2 km pipeline. Successfully delivered Pipes for a 2 kilometers pipeline project, meeting all quality and performance standards.


Project Title: Unisteel International, UAE

Details : Supply of carbon steel pipes (HFW & SAWH) ranging from 16" to 60" in various thicknesses compliant with API Spec 5L standards for a 16 km pipeline. Successfully delivered Pipes for a 16 kilometers pipeline project, meeting all quality and performance standards.


Project Title: PANAMA Pipe Piles , USA

Details : Supply carbon steel pipes (LSAW) size 48" in various thicknesses compliant with API Spec 5L standards for a 16 km pipeline. Successfully delivered pipes for a 16 kilometers pipeline project, meeting all quality and performance standards.


Project Title: Lower Bayou Piles , USA

Details : Fabrication & Supply of carbon steel pipes (LSAW) sized at 48" with variable thicknesses ranging from 19.05 mm to 50.80 mm compliant with API Spec 2B standards. Successfully delivered 15,000 MT of pipes, meeting all quality and performance standards.


Project Title: Marubeni -Penta-Ocean - Japanese ODA in Djibouti, East Africa

Details : Fabrication and supply of carbon steel pipes (HFW & SAWH) ranging in size from 8" to 30" in compliance with API Spec 5L standards. Successfully delivered 8,000 MT of pipes, meeting all quality and performance standards.


Project Title: Qiddiya Six Flags, KSA

Details : Fabrication and supply of carbon steel pipes (HFW) sized at 8" in compliance with EN 10219 standards. Successfully delivered 956 pipes in 18-meter lengths, meeting all quality and performance standards.


Project Title: Bunge North America Project Banner - Foundation, USA

Details : Fabrication and supply of carbon steel Monopiles Supply Ø48" Variable Thickness Monopiles A572 Grade 50 / A252 Grade 3. Successfully delivered 13000 MT piles in 65.54-meter lengths, meeting all quality and performance standards.


Additional Information

In conclusion, I would like to assure that, I’m capable of handling any job assisted to me which suites my qualification and experience with utmost care coupled with leniency and efficiency towards work to the total satisfaction of my employer.


(RAVI TYAGI)

Timeline

QA/QC Engineer - (Quality Control Dept.)

Embosal Tube Mills LLC
10.2021 - Current

QC. Engineer- (Quality Control Dept.)

M/s. Maharashtra Seamless Limited (Jindal Group)
02.2018 - 09.2021

Quality Control Engineer

M/s K.D. Industries Inc
12.2016 - 01.2018

Engineer (Production)

M/s. Lloyds Line Pipes Ltd (APL Apollo Group)
09.2015 - 11.2016

Assistant Engineer (Production)

M/s. JSS Steelitalia Ltd (Jindal Group)
05.2013 - 08.2015

Bachelor of Technology (B.Tech) -

Teerthanker Mahaveer University

Plus Two (Science with Math’s) -

G.H.S.S Mahadevpur

10th -

G.H.S.S Mahadevpur
RAVI TYAGI