Rishi Nair
QA/QC Engineer
Al Ain
Summary
Cautious Quality Engineer thoroughly predicts and eliminates any unnecessary risks during project planning and production phases. Meticulously investigates and tracks defects' root causes. Dogged eliminator of faults and liabilities resulting in negative financial impacts.
Overview
10
10
years of professional experience
4
4
years of post-secondary education
1
1
Certification
2
2
Languages
Work History
Quality Executive
Minda TG Rubber Pvt Ltd
Rewari
04.2016 - 06.2021
- Single window person for quality issue for customer (Toyota Kirloskar Motors).
- Validated quality processes by establishing product specifications and quality attributes and updating quality assurance procedures.
- Prepared quality documentation and reports by collecting, analyzing and summarizing information and trends.
- Met quality assurance financial objectives by estimating requirements, preparing annual budgets, scheduling expenditures and analyzing variances.
- Collaborated with 50 person operating staff to establish procedures, standards, systems and procedures.
- Implemented customer complaint system and root-cause problem solving, decreasing customer complaints 90%.
- Identified training needs and organized training interventions to meet quality standards.
- Planned, conducted and monitored testing and inspection of materials and finished product quality.
- Evaluated audit findings to implement appropriate corrective actions.
- Monitored staff organization and suggested improvements to daily functionality.
- Collaborated with production team to complete daily production target and handled high-volume production of Rubber Hose pipes.
- Worked with Design Engineering Team in the final development of new products for better quality and customer satisfaction.
- Develop and continuously improve manufacturing processes.
- Pre-Dispatch Inspection activities - Ensure inspection of all Lots before dispatch.
- Analyzed data from suppliers’ process capability studies to monitor trends in supplier performance against established control limits for key attributes such as on-time delivery and product specifications.
- Achieved quality assurance objectives by contributing information and analysis to strategic plans and reviews and preparing and completing action plans.
Quality Engineer
Cooper Standard Automotive
Rewari
06.2014 - 03.2016
- Fixed identified issues to increase productivity and boost workflows.
- Documented testing procedures for developers and future testing use.
- Prepared, documented and executed detailed test plans, test cases and defect reports.
- Created work instructions for 10 person production line, increasing productivity 80%.
- Compiled and wrote training materials and conducted 40 training sessions on quality control activities.
- Supported root cause and data analysis for defect reduction and process yield improvement.
- Analyzed customer feedback and identified areas for improvement, leading to increased customer retention.
- Resolved escalated customer service disputes and complaints, leading to increased customer satisfaction.
Quality Engineer
Sumesh Engineering Works
Faridabad
01.2012 - 06.2014
- Contributed to root cause analysis to determine core reason for failures and errors.
- Coordinated with quality control staff to complete inspections.
- Tracked quality issues with external customers, suppliers, and internal plant operations.
- Conducted in-process inspection on shop floor and also in standard room using Coordinate Measuring Machine (CMM).
- Prepared PPAP documents for new developing products.
Incoming Quality Executive
GKN Driveline India Ltd
Faridabad
01.2011 - 12.2011
- Completed precise measurements using special tools.
- Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.
- Inspected incoming and outgoing materials for accuracy and quality.
- Analyzed issues with supplier contributions to detect defect trends, reporting findings to appropriate personnel.
- Collaborated with cross-functional teams to develop and implement process changes at Supplier end.
Education
Bachelor of Engineering - Mechanical Engineering
Career Institute of Technology And Management
India 08.2006 - 09.2010
Skills
Knowledge of quality systems
Staff training and development
Quality control tests
Quality assurance background
Lean manufacturing techniques
Quality control
Kaizen methodology
Quality assurance
Lean principles
Calibration understanding
Certification
LEAN Six Sigma Green Belt Certificate (2023)
Additional Information
- ACHIEVEMENTS: Achieved Zero PPM Award from Toyota Kirloskar Motors (2016-17).
- Best Quality Supplier from Toyota Kirloskar Motors (2016-17).
Timeline
Quality Executive
Minda TG Rubber Pvt Ltd
04.2016 - 06.2021
Quality Engineer
Cooper Standard Automotive
06.2014 - 03.2016
Quality Engineer
Sumesh Engineering Works
01.2012 - 06.2014
Incoming Quality Executive
GKN Driveline India Ltd
01.2011 - 12.2011
Bachelor of Engineering - Mechanical Engineering
Career Institute of Technology And Management
08.2006 - 09.2010