RIYAS ALI

• Client : ADNOC-Abu Dhabi National Oil Company, UAE
• Business sector: Oil and Gas -Asset Performance Management
• Spearhead successful deployment of Asset Performance Management (APM) system, resulting in marked improvement in equipment performance and significant reduction in downtime for operating company
• Implement comprehensive monitoring of critical rotating equipment using APM, identifying potential issues before could lead to unplanned shutdowns or failures, thereby enhancing operational continuity
• Leverage advanced pattern recognition (APR) models to predict equipment failure, facilitating recommendation of proactive maintenance measures that translated into substantial time and cost savings for company
• Conduct thorough failure mode analysis on rotating equipment and related subsystems, identifying root causes of issues and implementing targeted solutions to prevent future failures, ensuring long-term equipment reliability
• Develop and executed preventive maintenance strategies for critical equipment, resulting in notable reduction in maintenance costs and simultaneous increase in equipment availability, optimizing overall operational efficiency
• Conduct comprehensive assessments of equipment performance, utilizing data analysis and machine learning techniques to identify areas for improvement and recommend optimization measures, fostering continuous enhancement
• Provide invaluable technical expertise and guidance on equipment reliability and maintenance, actively contributing to development and implementation of company-wide best practices, ensuring industry-leading standards
• Play pivotal role in training and mentoring junior team members on APM and failure analysis techniques, actively supporting their professional development, and fostering collaborative and skilled team

• Developed comprehensive lesson plans for various business management topics, resulting in improved student comprehension and performance.
• Teaching foundation and advanced level courses in management with special focus on Business Analytics, Operations Management, Marketing, and Technology Management subjects like Supply Chain Management and Management Information Systems.
• Implemented innovative teaching methods such as flipped classrooms and online discussion boards to enhance student engagement.
• Enhanced student understanding of business management concepts by incorporating real-world case studies and examples into lectures.
• Served on departmental committees to develop curricula, evaluate faculty performance, and implement strategic initiatives for program growth.
• Strengthened connections between alumni and current students through networking events, fostering sense of community within program.
• Assessed student performance through exams and assignments, providing timely feedback for continuous improvement.
• Participated in faculty development workshops to stay current on trends in pedagogy and emerging topics within business management education.

• Business sector: Oil and Gas - Performance and Condition Monitoring
• Develop and implement preventive maintenance programs to ensure reliability and longevity of equipment
• Developed technical specifications and mechanical data sheets, reviewed contracts, and defined project scopes for rotating equipment across engineering phases
• Ensured adherence to DEP (DEM1) standards for design integrity, offering support during construction and commissioning
• Acted as responsible engineer for rotating equipment projects, prioritizing integrity and HSEQ standards
• Monitored critical rotating equipment performance for SHELL assets, utilizing data analytics for optimization
• Collaborated with teams to enhance equipment maintenance plans and proactively addressed abnormalities
• Led machinery performance monitoring for Sakhalin Energy in Russia, overseeing assets such as LNG trains and offshore units
• Provided support to various global sites, including BONGA (FPSO) in Nigeria, Ormen Lange in Norway, and Bukom Refinery in Singapore
• Conduct root cause analysis for equipment failures and develop corrective action plans to prevent recurrence
• Maintain accurate and up-to-date documentation for all rotating equipment, including manuals, drawings, and technical specifications

• Business sector: Oil and Gas - Fertilizers
• Prepared equipment specifications and provided technical recommendations for major procurement
• Managed bid packages for shutdowns and overhauls, including contractor pre-qualification and parts determination
• Reviewed vendor drawings, ensuring compliance with standards
• Oversaw plant maintenance, collaborating with condition monitoring team

• Business sector: Oil and Gas - LNG Construction, PMC and Commissioning
• Developed and implement preventive maintenance programs to ensure reliability and longevity of equipment
• Led projects and managed pre-mechanical completion for rotating equipment (gas turbines, compressors, pumps) in Qatar Gas QG2 and QG3 mega-trains, with 7.8 MTPA production capacity
• Provided technical input during design and installation phases of rotating equipment projects
• Maintained effective communication with clients, vendors, and subcontractors, reporting directly to discipline manager
• Prepared and reviewed construction procedures and schedules
• Supervised subcontractors' work, including installation, preservation, testing, and troubleshooting of rotating equipment
• Ensured that documentation complies with industry standards and regulatory requirements
• Played key role in preparation and review of inspection and test reports (ITR)
• Conducted inspections and tests for optimal performance of rotating equipment
• Monitored material delivery, reported issues promptly, and tracked subcontractor progress and quality
• Provided leadership to ensure team adherence to project policies related to quality, environment, safety, and health
• Notably, primary driver for centrifugal compressors (BCL and MCL) was GE Frame 9 GT (125MW) gas turbine
• Implemented measures to minimize environmental impact of equipment operation and maintenance
• Business sector: Oil and Gas - LNG Construction, PMC and Commissioning

• Business sector: Oil and Gas - Refinery
• Conducted troubleshooting, overhauling, and repair of all plant rotating equipment
• Served as technical consultant for planners, maintenance supervisors, and operation supervisors, contributing to development of effective methods for maintenance work execution and planning
• Established and implemented Preventive and Predictive Maintenance program
• Managed ordering of non-routine or non-stock items for maintenance and operations with assistance of purchasing department
• Collaborated with original equipment manufacturers (OEMs) to source spare parts
• Generated required technical reports
• Developed and manage budgets for rotating equipment maintenance and improvement projects
• Established key performance indicators (KPIs) for rotating equipment and regularly monitor and report on performance

• Business sector: Manufacturing :Computer-Aided Manufacturing
• Developed and upheld comprehensive work instructions, overseeing validation of machining processes, including operator training
• Developed and implementing quality control procedures to ensure product quality
• Oversaw maintenance of production equipment to minimize downtime
• Collaborated with production planning team to ensure optimal scheduling and resource utilization
• Coordinated with suppliers and vendors to ensure smooth flow of materials for production
• Programmed, set up, and operated CNC mills (routers)
• Generated and maintained multi-axis CNC programs for part production utilizing CAD/CAM software
• Conducted routine and preventive maintenance on machines

• Performed routine and non-routine maintenance on training aircraft, ensuring tasks were completed safely and accurately in accordance with approved maintenance manuals and aviation safety standards.
• Conducted line and base maintenance activities, including troubleshooting, defect rectifications, and component replacements to maintain aircraft operational readiness.
• Assisted in implementation of Service Bulletins, modifications, and repairs as per manufacturer guidelines.
• Gained proficiency in reading and interpreting maintenance manuals, service bulletins, and technical specifications to assess and execute repairs for damaged or malfunctioning components.
• Ensured proper upkeep of tools, equipment, and work areas, maintaining adherence to company standards and safety protocols.
• Prepared and maintained detailed maintenance logs and documentation in compliance with aviation regulations and organizational policies.

Fleet Details:

• Cessna 152 Aerobat – Engine: O-235-N2C
• Cessna 172 P Skyhawk-II – Engine: O-320-D2J

• Gained exposure to aircraft manufacturing materials and processes, understanding fundamentals of aerospace production standards.
• Assisted in inspection of Advanced Light Helicopter (ALH) components, ensuring quality and accuracy in assembly.
• Performed strength testing of components using Universal Testing Machine (UTM) to analyze material performance and durability.
• Measured and documented irregular surfaces using Coordinate Measuring Machine (CMM), ensuring compliance with geometrical tolerances.
• Created surface models for Light and Compact Aircraft using CATIA V5, enhancing design accuracy and technical understanding.
• Observed and contributed to Production Planning and Control (PPC) activities, gaining insights into workflow coordination and resource management.
• Supported final assembly of Intermediate Jet Trainer (IJT), learning about component integration and alignment processes in aircraft systems.