Summary
Overview
Work History
Education
Skills
In House Modifications
Training
Timeline
Generic

Sanjay Kumar Behara

ELECTRICAL AND AUTOMATION ENGINEER
ABU DHABI

Summary

Seeking challenging assignments in Project & Maintenance with an organization.

A dedicated analyst, proficient in running successful method-oriented operations & taking initiatives for business excellence through process improvement

Reliable Leader with 16 years in STEEL industry. Excellent motivational leader successfully communicates duties and tasks. Dedicated to providing highest standard of service and creating warm and welcoming environment for customers.

Overview

17
17
years of professional experience
2007
2007
years of post-secondary education
3
3
Languages

Work History

General Shift Supervisor Electrical & Automation

EMSTEEL
04.2022 - Current
  • Maximized performance by monitoring daily activities and mentoring team members.
  • Compliance of all Safety KPIs of self and team on regular basis. Compliance and maintenance of 5S in the department.
  • Supervised labor costs and departmental expenses to remain in line with budget
  • Enhanced team productivity by implementing efficient shift scheduling and task delegation.
  • Cultivated professional working relationships with peers and supervisors.
  • Streamlined inventory management, reducing waste and optimizing stock levels for daily operations.


Deputy Manager- Electrical & Automation

ELECTROSTEEL STEEL(VEDANTA)Ltd.
11.2015 - 02.2022
  • Actively participated in commissioning of finishing mill area for 0.5MTPA WRM
  • Worked as a General shift in charge responsible for any breakdown related to AUTOMATION AND ELECTRICAL
  • Identified areas for improvement within the department, implementing strategic initiatives to address gaps in performance or resources.
  • Improved team efficiency by streamlining processes and implementing innovative management strategies.
  • Responsible for spare management, man power management, safety and trainings.
  • Responsible for PM schedule based maintenance and planning for spare management
  • Responsible for planning and execution of major shutdown job and CAPEX projects.
  • SAP related work for PM and MM schedule and material management


Assistant Manager-Electrical & Automation

JAYASWAL NECO Industries Ltd.
04.2008 - 10.2015
  • Worked as shift supervisor E&I
  • Supervised day-to-day operations to meet performance, quality and service expectations.
  • Assisted in the project for erection and charging of 33kV,6.6kV switchgear, transformers, MCC Instruments fixing, wiring and IO checking from PLC in the Mill area.
  • Worked with Siemens G120, S120 and ABB ACS800 multi drives, Siemens S7 400 PLC during commissioning and running operation.
  • Developed of SCADA pages for Mill using WinCC and also modification of program for stabilization of processes and to avoid delays of production.
  • Promoted teamwork within the workplace by encouraging collaboration among staff members on various project tasks.
  • Coached new employees, ensuring smooth onboarding process and quicker adaptation to their roles

Education

Bachelor of Engineering - Applied Electronics & Instrumentation Engineering

Pt. Ravi Shankar Shukla University
Raipur, Chhattisgarh

Skills

  • Breakers: ABB & L&T make VCB& ACB
  • Starting Methods: STAR - DELTA, DOL
  • Drives: ABB 6000, ACS (850,550,350), DCS 800 ABB make, Siemens Drive, 6RA70, Toshiba & LS Drive
  • PLC ABB (ACS 800M) and SIEMENS (S7 300 & 400)
  • WIN CC

In House Modifications

  • In house development of static straightening machine using ABB (ACS 550) Drive (JNIL RAIPUR).
  • Replaced existing starter logic with AC drive (ACS 350) in lath machine.(JNIL RAIPUR).
  • In house modification of Mill bay crane control from LS drive to ABB ACS850 drive (JNIL RAIPUR).
  • MILL Grease System logic development and implementation (JNIL RAIPUR.)
  • Various interlock added in Finishing area (WRM ESL BOKARO.)
  • EXTERNAL COOLING FAN commissioning done in existing Siemens 430 ac drive. (WRM ESL BOKARO.)
  • PROFIBUS ROUTE MODIFICATION to avoid communication failure (WRM ESL BOKARO.)
  • POWER SAVING project for Stanmore blower done for cost saving. (WRM ESL BOKARO.)
  • In house repairing of actuator to reduce inventory.
  • Modified drive panel wiring for descalers system.
  • Modified Billet track and cut length optimization to increase yield.
  • Integrated Stand RTD temperature with PLC for continuous monitoring.
  • Integrated Compactor sequence with C-HOOK movement to avoid collision delays.
  • Ongoing project for instrument failure status identification and media simulation.

Training

  • Training on ABB System for Bar Mill Project related to PLC & SCADA, METSYS Pvt. Ltd., Bangalore, 2009
  • Training for Siemens DC Drive 6RA70, 6SE70
  • Trained under DU PONT standard of industrial safety.
  • Active participation in implementation of ISO standards (9001, 14001, 50001)
  • Trained (in-house) on Industrial Fire hazards and Medical assistance
  • Trained (in house) on Productive management 5S

Timeline

General Shift Supervisor Electrical & Automation

EMSTEEL
04.2022 - Current

Deputy Manager- Electrical & Automation

ELECTROSTEEL STEEL(VEDANTA)Ltd.
11.2015 - 02.2022

Assistant Manager-Electrical & Automation

JAYASWAL NECO Industries Ltd.
04.2008 - 10.2015

Bachelor of Engineering - Applied Electronics & Instrumentation Engineering

Pt. Ravi Shankar Shukla University
Sanjay Kumar BeharaELECTRICAL AND AUTOMATION ENGINEER