Sathish Kumar

Experienced professional specializing in designing and implementing advanced control solutions in automation sectors. Proven track record of optimizing systems, improving operational efficiency, and fostering innovation in industrial automation. Over two decades of industry experience.

Client/Stakeholder Management

• Assist the Bidding team during the tender phase. Review and offer input on technical documents and low-level control estimation.
• Control the scope of automation projects as they evolve.
• Building strong client relationships by staying in touch with each client frequently during the project to guarantee prompt responses to their requests.

Project Management

• Engineering PLC-based machine control at the system level for Material Handling Automation solutions as per the needs of the Client.
• Resource, Schedule Management & Risk Assessment., Controlling risk by identifying project-related risks and creating mitigation and backup plans., Creating presentations and documentation needed for the project's execution., The Selection of instruments (such as PLCs, VFDs, sensors, and actuators).
• Assist the project manager with planning, design review, commissioning, control system and instrument engineering, and project approval.
• Managing the deployment of PLC control software within the project's parameters.
• Executing internal testing/FAT with the client.

Interdisciplinary Coordination

• Able to oversee multi-disciplinary design teams.
• Contributes as an in-house expert on specific technologies.
• Responsible for ensuring design disciplines working on projects collaborate effectively to develop comprehensive technical solutions.
• Resolves problems concerning conflicting requirements and complex coordination.

Team Management

• Provides day-to-day management, trains, mentors, and evaluates project delivery staff's performance.
• Support the Project team, Electrical supervisor, and PLC Engineers to minimize potential problems.
• Embracing cultural diversity in the workplace for worldwide Competitive business.

General Management

• Undertaking a Lead role in the Design and commissioning of various Field Instruments, PLC, SCADA, Drives, and other supplies.
• Executing SAT and securing the site by the agreement., Maintain up-to-date knowledge of developments in automation technology.
• Maintain and promote a safe working environment and demonstrate correct HSE behaviors and leadership.
• Supporting Operations by assisting in training operators on Control Systems functions and diagnosing operating problems. Optimum Utilization of resources to improve efficiency and reduce lead time., Undertake Lessons Learned at appropriate stages during the project life cycle.
• Provide onsite support where necessary to the existing projects.

Technical Excellence

• Knowing Siemens (S7-300, S7-400 & S7-1500), Schneider, GE, and Allen-Bradley Automation systems.
• Ability to program in multiple languages, including ladder logic, FBD, and SCL., Ability to read and comprehend wiring schematics for PLCs.
• Excellent knowledge of drive systems from a variety of suppliers (i.e. Siemens, SEW, Lenze, Nord, etc.).
• Extensive experience in the design and commissioning of Air Cargo Handling Systems, including ASRS with Elevating Transport vehicles/Stacker's. Various Conveyors, Shuttles, Workstations, Elevators/hoists, Turntables, and truck docks.