Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Generic
SATISH RAMESH KORI

SATISH RAMESH KORI

Dubai

Summary

Accomplished QA/QC Head at CONARES METAL SUPPLY LTD, renowned for minimizing rejection rates through effective root cause analysis. Expertise in quality control procedures and SAP, coupled with strong leadership skills, ensures compliance with international standards and enhances production efficiency. Proven track record in achieving API certifications and fostering a culture of safety and quality.

Overview

19
19
years of professional experience
1
1
Certification

Work History

QA/QC Head / Manager & MR

CONARES METAL SUPPLY LTD
Dubai
11.2017 - Current
  • Company Overview: The company is engaged in the activity of manufacturing ERW Pipes, Tubes, Hot Dip Galvanizing & Black painted pipes with a size range of 1/2” to 12”. The Pipe Mills have an annual production capacity of 210,000 MT per year, coupled with the Galvanizing Mill of 40,000 MT per year. The pipes are produced in circular, rectangular & square sections conforming to leading international standards.
  • Managing the Quality Control & Assurance Department (QA/QC) and taking care of External and Internal Audits.
  • Taking care of implementing all certifications like ISO 9001:2015, QMS, CE EN10255, CE EN10219, CE EN10217, CE EN10210, AS1074, AS1163, UL, FM, SASO, etc. in all stages and maintaining proper system, all parameters, preparing documents and records and ensuring successful completion of all audits and performing periodic internal audits of all standards.
  • Proficient in various steel grade and standards such as ASTM A53, A795, A252, A135, A500, EN 10219, EN 10255, EN 10217, EN 10210, EN 39, AS1074, AS1163, CSA, JIS, S355 J0H, S355J2H, S275, S235 etc.
  • Currently handled and completed the API 5L/5CT certification as a MR.
  • All FM projects (Sampling and testing) completed successfully with scope extension requirements with dip knowledge of sample preparation as per the pressure testing requirements.
  • Attended API 5L & 5CT audit and prepared all required documents as per API Q1 10th edition by successfully completing the audit as well as gaining the API 5L & 5CT certification.
  • Review and verify TDC (Technical Delivery Conditions) as per Customer requirement.
  • Ensure Raw Material complies with the desired standard.
  • Monitors and if required release items in SAP.
  • Monitors the material specifications and PO data against the delivery note and assign the corresponding QC Engineer/Supervisor to do the job based on the quality plan respective to the standards API5L/API5CT/ASTMA53/ ASMESA53 / ASTMA500 / ASTMA252 / ASTM F1083 / EN 10210 / EN 10255 / EN 10219 /EN10217-1 &2/EN 39/AS& AS/NZS 1163.
  • Managing PED with all WPS/WPQR.
  • Managing and controlling the calibration activities of all testing and measuring instruments internally and by third party calibration agency.
  • Monitoring and Controlling inspection activities carried out by QC Supervisors, especially for Pipemill, Galvanizing and Black painting of pipes.
  • The company is engaged in the activity of manufacturing ERW Pipes, Tubes, Hot Dip Galvanizing & Black painted pipes with a size range of 1/2” to 12”. The Pipe Mills have an annual production capacity of 210,000 MT per year, coupled with the Galvanizing Mill of 40,000 MT per year. The pipes are produced in circular, rectangular & square sections conforming to leading international standards.
  • Minimized the rejection in all production lines with proper root cause analysis (Why Why analysis) to achieve the monthly KPI.
  • Alternately handled Coating line production and achieved the highest tonnage in the history of current organization.
  • Working knowledge of SAP with codes like QA32/ MB51/ MB52/ MCN3N/COO15/QP01/QP02/C002/C00IS/COGI/PO Release.
  • Monitoring the preparation of all records and documentation related to daily inspection activities for INTERNAL and EXTERNAL audits and assuring the proper corrective and preventive actions against internal NCR and customer complaints.
  • Implementing quality control procedures/ manual for conducting day-to-day operations, tests and inspections of products, services, or processes within company.
  • Monitoring Chemical Parameters of PICKLING by daily checking Chemical analysis reports of Acid, Flux w.r.t, PH, Sp. Gravity, conc & Iron content.
  • Controlling pre-treatment, flux filtration & neutralizing system in galvanizing plant.
  • Working knowledge of changing FLUX TANK, DEGREASANTTANK & DEOXIDANTTANK.
  • Handling production as well as quality of AUTO PAINTING LINES by maintaining the required parameters of coating as per customer requirements.
  • Monitors that Products produced are complying with the desired standard.
  • Ensuring the customer requirements are fully understood within the organization by conducting orientation class for QC Supervisors and Production Supervisors.
  • Dip knowledge about the surface coating like zinc coating, Black paint coating, Water base blue paint coating as well as firefighting color coating (RAL-3000).
  • Attending customer complaints, after doing detailed study on the complaints and problems highlighted by the customers and then satisfying their concerns.
  • Strong commitment to health, safety and environmental standards.
  • Co-ordination and implementation of QMS as per ISO-9001-2015 and API Q1 10th Edition system activity in the plant.
  • Managing NDT Level 2 Engineers with weekly training on different Standards, NDT and on daily online quality related issues to all Production as well as QC Supervisors.

Quality Controller

Al-Rajhi Steel Industry Co
Saudi Arabia
04.2010 - 10.2017
  • Company Overview: The company is engaged in the activity of manufacturing ERW Black & Hot Dip Galvanizing Pipes & Tubes.
  • Ensuring the inspection of Zinc coating of galvanized pipes by using ELCOMETER and perform test as per standard BS 21 and SASO 1011 GS 1422.
  • Chemical analysis of Acid, Flux w.r.t, PH, Sp.Gravity, conc & Iron content.
  • Controlling pre-treatment, flux filtration & neutralizing system in galvanizing plant & a working knowledge of changing Zinc Bath.
  • Ensure that Chemical Analysis of Raw Material is complying to the desired standard.
  • Check the material specifications and PO data against the delivery note and assign the corresponding QC inspector to do the job based on the quality plan respective to the standards BS 1387/85, JISG3131, JIS G3132, JISG3141, JISG3302, JISG3193 and DIN 2395.
  • Monitors that Products produced are complying with the desired standard.
  • Prepare daily production status of commercial steel and submit to Plant head.
  • The company is engaged in the activity of manufacturing ERW Black & Hot Dip Galvanizing Pipes & Tubes.
  • Verifies and checks measurements taken on non-confirming products and issues an NCR report to non-confirming material.
  • Ensuring the customer requirements are fully understood within the organization by conducting orientation class.
  • Perform any other job assignment as instructed by immediate Plant Head.
  • Strong commitment to health, safety, and environment standards.
  • Compile audit reports (KPI, Internal Audit Checklist and MRM) and submit them in time to the immediate section head, with recommendation for suitable corrective action including regular follow-up to ensure corrective action is taken in time.
  • Co-ordination and implementation of QMS as per ISO-9001-2008 system activity in the plant.
  • Prepare Key performance indicators data sheet (KPI).
  • Perform outside vendor inspection and audits when required.
  • Follow up the execution of a calibration plan for measuring and testing equipment and takes corrective and preventive action in case of non-conformance.
  • Maintains Quality data and generates certificates of Test as per required by the customer.
  • Follow up the execution of quality plans for final products.
  • Evaluate and feedback to production dept. and the quality level, characteristics for raw material and final products.

QC Officer

Loha Ispaat
Khopoli
08.2009 - 04.2010
  • Company Overview: The company is engaged in the activity of manufacturing and Trading of HR, CR and GI strips and sheets.
  • Ensure testing is performed accurately and in compliance with ISO standards.
  • Discussion with marketing person about END USE of every customer and making final step in processing of material.
  • Daily discussion with production dept on defects like wrinkles, length - width variation, cutter dents, flatness, and less coating etc.
  • Weekly meeting with production dept on rejection issues & giving feedback from customers to them.
  • Ensuring promotion of awareness of customer requirements throughout the company.
  • Inspection of pre, in process & final product as per standard.
  • Updates data reports, data sheets, procedures & standard.
  • The company is engaged in the activity of manufacturing and Trading of HR, CR and GI strips and sheets.

QA/QC Shift In charge

India Steel Ltd
Khopoli
05.2006 - 07.2009
  • Company Overview: The company is engaged in the activity of Manufacturing and Production of SS, MS and Alloy Steel Bars/Wire Rods and RCS (HOT ROLLING MILL).
  • Measure and maintain the products’ parameters as per quality plans.
  • Perform quality inspection of products.
  • Prepare inspection reports, non-conformity reports and submit them to QC Section Head.
  • Daily discussion with QC HEAD on defects like (cheeps, overlapping, scratch line and out of dimensions) and takes effective corrective action in case of any Non-conformance material.
  • Record all observations during the production activities.
  • Ensure same Quality for every customer (end use vise).
  • The company is engaged in the activity of Manufacturing and Production of SS, MS and Alloy Steel Bars/Wire Rods and RCS (HOT ROLLING MILL).

Education

PGDAAC - Applied Analytical Chemistry

University of Mumbai
India
01.2006

Chemical Engineering -

Dr. Babasaheb Ambedkar Technological University
Lonere, Maharashtra
01.2004

Skills

  • Leadership
  • Decision maker
  • Trouble shooter
  • Teamwork
  • Root cause analysis
  • SAP
  • Quality control procedures
  • Chemical analysis
  • Pre-treatment control
  • Flux filtration
  • Neutralizing system
  • Production management
  • Quality assurance
  • Customer orientation
  • Surface coating knowledge
  • Health and safety standards
  • Quality Management System (QMS)
  • NDT Level 2 management

Certification

  • API Q1 9th & 10th edition
  • ECT Level 2 (ASNT)
  • UT Level 2 (ASNT)

Languages

  • English, Fluent
  • Arabic, Intermediate
  • Marathi, Fluent
  • Hindi, Fluent

Timeline

QA/QC Head / Manager & MR

CONARES METAL SUPPLY LTD
11.2017 - Current

Quality Controller

Al-Rajhi Steel Industry Co
04.2010 - 10.2017

QC Officer

Loha Ispaat
08.2009 - 04.2010

QA/QC Shift In charge

India Steel Ltd
05.2006 - 07.2009

PGDAAC - Applied Analytical Chemistry

University of Mumbai

Chemical Engineering -

Dr. Babasaheb Ambedkar Technological University

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SATISH RAMESH KORI