Subin Thomas
Al Rashidiya,United Arab Emirates
Summary
A seasoned Mechanical Engineer with a proven track record of success in the gas industry, demonstrating strong work ethic and exceptional time-management skills to ensure efficient task execution. Known for consistently exceeding expectations with minimal supervision, bringing expertise not only in maintaining operational standards but in driving processes forward to achieve the highest project quality.
Overview
11
11
years of professional experience
4
4
years of post-secondary education
Work History
SHIFT ENGINEER
GEOSTEEL LLC
Rustavi
11.2019 - 08.2024
- Experience with Gas Equipment: Proficient in maintaining and operating gas reciprocating compressors, screw compressors, centrifugal pumps, and expansion turbines
- Problem Solving & Continuous Improvement: Anticipated and resolved issues promptly while identifying key areas for process improvement
- Project Installation: Successfully installed YOLYAPI's wet cooling tower, ensuring optimal functionality
- Total Productive Maintenance (TPM): Implemented TPM using methodologies such as Fuguai, Kaizen, and 5S to enhance operational efficiency and reduce waste
- Process Optimization: Managed material handling and store organization for easy access to critical spare parts, improving response times
- Resource Allocation: Managed stocks, materials, and equipment to achieve on-time project delivery within budget constraints
- Record Keeping: Maintained detailed maintenance records in both hard and soft copies in compliance with industry standards
- Troubleshooting Expertise: Resolved equipment malfunctions effectively, minimizing operational disruptions and downtime
- Production Management: involved managing resources like labor, materials, and equipment, setting production schedules, and ensuring that operations align with the organization's goals and client requirements.
PLANT ENGINEER
SONA INDUSTRIAL GASES LTD.
Sango Ota
09.2017 - 09.2019
- Plant Operations & Scheduling: Managed operations and production schedules for ASU, CO2, and dissolved Acetylene plants, ensuring seamless workflow and efficiency
- Machinery Development & Maintenance: Spearheaded the development and upkeep of plant machinery and equipment to ensure optimal performance
- Relocation & Installation Projects: Successfully led the complete relocation and installation of UNION's CO2 plant, ensuring timely completion and smooth integration
- Preventive Maintenance: Implemented preventive maintenance schedules to maximize machine efficiency, minimize breakdowns, and extend equipment lifespan
- High Pressure Boiler Operation: Operated and maintained high-pressure boilers and auxiliary equipment, prioritizing safety and efficiency
- ERP System Utilization: Executed engineering changes and managed maintenance activities through ERP system controls for streamlined operations
- Engineering Audits: Promoted safety and compliance through regular audits and adherence to organizational policies
- Comprehensive Equipment Maintenance: Performed maintenance on cryogenic pumps, ammonia refrigeration compressors, chillers, evaporators, and condensers
- HSE Regulations: Maintained rigorous adherence to HSE standards, reducing incident rates and promoting a safety-first culture.
DCS ENGINEER
TAIYO NIPPO SANSO INDIA
Pune, India
12.2016 - 08.2017
- ASU Plant Supervision: Supervised the start-up and shutdown activities of a 200 TPD ASU plant, ensuring operational stability and efficiency
- Maintenance Coordination: Responsible for coordinating and planning daily maintenance and repair activities to minimize downtime and enhance plant performance
- Shutdown Planning: Prepared work programs for scheduled shutdowns and implemented preventive maintenance strategies to ensure seamless operations
- SCADA Systems Expertise: Hands-on experience with SCADA systems and network configuration for industrial gas production, optimizing system monitoring and control
- PLC & HMI Proficiency: Proficient in using PLCs and HMIs for process control systems, driving automation and improving process reliability.
PROCESS ENGINEER
SHREE RAM OXY GAS PVT. LTD.
Bhavnagar
08.2014 - 10.2016
- Start-up, Shutdown, & Emergency Response: Managed start-up and shutdown activities, including emergency responses to equipment breakdowns, ensuring minimal disruption to operations
- Record Maintenance: Maintained detailed records of plant operations for future reference and periodic analysis, facilitating data-driven decisions
- Operational Review: Reviewed plant equipment and system operations regularly to minimize downtime and optimize performance
- Cross-functional Collaboration: Collaborated with cross-functional teams to troubleshoot and resolve technical issues in production processes, fostering smooth operations
- Process Improvement: Developed and implemented process improvements, enhancing product quality and consistency while driving operational efficiency.
QUALITY CONTROL ENGINEER
LARSEN & TOUBRO LTD.
Surat
05.2013 - 08.2014
- Design and Project Alignment: Led the installation of Reliance Industries' furnace and convection module, ensuring proper assembly and functionality
- Quality Analysis Expertise: Gained extensive knowledge in the quality analysis of fabrication, welding, and painting processes, ensuring high standards of workmanship
- Project Installation & Completion: Completed daily tasks related to project installation and conducted trial erections to ensure project accuracy and readiness
- Quality Control Inspections: Performed detailed quality control inspections, ensuring all installations complied with industry standards and specifications
- Collaboration in Quality Control: Worked closely with project managers and engineers to develop and implement quality control plans and procedures, ensuring project success.
Education
BACHELOR OF ENGINEERING - Mechanical Engineering
Anna University Chennai
India 08.2009 - 05.2013
Quality Control Engineering - Mechanical
Air- On Academy
India 08.2016 - 10.2016
Piping and Pipeline Engineering - Mechanical
Air- On Academy
India 08.2016 - 10.2016
Welding Inspection - Mechanical
Air- On Academy
India 08.2016 - 10.2016
Skills
- Engineering management
- Project Execution
- Cost Control
- Plant operations
- Root Cause Analysis
- Critical thinking
- Inventory Management
- Total productive maintenance
- Quality management system (ISO 9001)
- Environmental management system (ISO 14001)
- OSHA compliance
- Enterprise-Resource-Planning-Software (ERP)
- Team Leader
- Rotating equipment maintenance
- Repair and maintenance
- Microsoft Office
- AutoCAD 2D -3D
- Mechanical inspection
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Languages
MALAYALAM
ENGLISH
HINDI
References
References available upon request.
Timeline
SHIFT ENGINEER
GEOSTEEL LLC
11.2019 - 08.2024
PLANT ENGINEER
SONA INDUSTRIAL GASES LTD.
09.2017 - 09.2019
DCS ENGINEER
TAIYO NIPPO SANSO INDIA
12.2016 - 08.2017
Quality Control Engineering - Mechanical
Air- On Academy
08.2016 - 10.2016
Piping and Pipeline Engineering - Mechanical
Air- On Academy
08.2016 - 10.2016
Welding Inspection - Mechanical
Air- On Academy
08.2016 - 10.2016
PROCESS ENGINEER
SHREE RAM OXY GAS PVT. LTD.
08.2014 - 10.2016
QUALITY CONTROL ENGINEER
LARSEN & TOUBRO LTD.
05.2013 - 08.2014
BACHELOR OF ENGINEERING - Mechanical Engineering
Anna University Chennai
08.2009 - 05.2013
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