Sucha Singh

• Plan, schedule, and coordinate preventive and predictive maintenance activities using CMMS.

• Develop monthly and yearly maintenance plans, allocate resources, and track work order completion.

• Manage PM compliance, maintenance backlog, spare parts planning, and shutdown schedules.

• Analyze equipment history, MTBF, MTTR, and breakdown trends to improve reliability.

• Coordinate with production, engineering, and contractors to ensure safe and timely maintenance execution.

• Preparing & Implement PM check list, Machine ledgers and maintained the Boards and PM Documents for WCM and Pm Audits.

• Monitored team's progress to ensure adherence to set schedules and budgets.

• Maintained an organized inventory of spare parts for immediate repairs.

• Coordinated with technical teams to ensure timely repairs.

• Liaised with suppliers to secure best prices for spare parts without compromising quality.

• Conducted routine checks, ensuring all equipment met safety standards.

• Scheduled regular maintenance for optimal equipment performance.

• Minimized plant breakdowns with rigorous Planned Preventative Maintenance (PPM).

• Maintained accurate and up-to-date records of equipment maintenance activities and repairs.

• Carried out scheduled preventative maintenance requests on all machines, processes and assembly lines.

• Supervise daily activities of the maintenance team for smooth plant operations.

• Improved OEE from 60% to 76%, reduced equipment breakdowns by 33%, increased MTBF from 31 to 35 hours, and reduced MTTR by 40% (1.0 to 0.60 hours) through predictive maintenance, preventive maintenance optimization, and root cause analysis.

• Reduced maintenance costs through MRO optimization, local sourcing and vendor negotiations.

• Lead root cause analysis (RCA) and corrective actions for major equipment failures.

• Train technicians on safety procedures and machine troubleshooting.

• Maintain compliance with GMP, ISO 9001, and company safety policies.

• Preparing safe work permits, Hot work.

• Use WCM tools and latest technologies to attack Breakdowns & minor stops Losses

• Make & apply Preventive Maintenance Plan .

• Perform preventative maintenance, and safety inspection.

• Provide solution to routine or unique equipment problems

• Independently identify and repair equipment issues within assigned area with minimal supervision. (Ordering of parts through maintenance planner or supervisor and planning/ scheduling of identified work on down days.

• Responsible for Preventive and corrective Maintenance of packing Machines, Making, Utilities & ETP Equipment’s.

• Good hands-on experience of Preventive maintenance in (Posimat Unscrambler, Ronchi Monoblock, Filler, Capper, Labeller, Conveyors, Pumps, Valves, Cap sorter, Cermex Case packer, Case Erector, Robot & Auto Palletizer ROBOPACK, Videojet, Fords foil Applicator machine, Norden tube filler, Norden cartoner machine & Pester shrink over wrapper).

• Good knowledge of CMMS (Generating EWO ,Tags ,Open tags closing ,Planned unplanned activity report data, Upload new asst in system. Accurate & Maintain Maintenance record .)

• Corresponding and supervises contractors during the installation as I am the part of HSE team for prepare RA (Risk Assessment) and MS (Method of Statement) in my related areas.

• Installation & Commissioning of Powder & Bottle filling machine in Angola (Luanda) (Vertical Form, Fill and Sealing machines, Markem coding printer)

• Good hands on experience of Preventive maintenance in CMI Liquid Filling Machine (Linear & Rotary) & Hassia sachet packaging machines.

• Make & apply Preventive Maintenance Plan in Packing machines.

• Reduce the breakdowns and Minor stops of line

• Member of start-up team for P&G plant.

• Installation & Commissioning of all Equipment, 3 bottle lines (Ronchi, SS Packaging Filler & capper, Harland labeller, 3M-Matic™ Case Sealers, Marsh Unicorn ink jet system and Conveyors).

• Examines machines to diagnose trouble, overhaul machine and make necessary adjustments.

• Promoted to TEAM LEADER and perform.

• Make & apply Preventive Maintenance Plan in Packing machines.

• Did All Commissioning, Qualification & Validation of all line Equipment project (VAT) (Italy, France, China & Bangkok).

• Provided technical support, solving complex issues efficiently.