Suresh Ramachandiran
Dubai,DU
Summary
Electrical professional with hands-on experience in installing, maintaining, and repairing electrical systems and equipment. Adept at troubleshooting issues, ensuring compliance with safety standards, and working collaboratively with teams to complete projects efficiently. Skilled in reading blueprints, conducting inspections, and performing routine maintenance to ensure optimal system performance. Committed to delivering high-quality work with strong problem-solving abilities and proactive approach to projects. Ready to contribute technical expertise and strong work ethic to any team.
Overview
21
21
years of professional experience
1
1
Certification
Work History
Maintenance Engineer
KROMBERG & SCHUBERT MIDDLE EAST FZE
04.2020 - Current
- Lead preventive, predictive, and corrective maintenance for production equipment, utilities, and facility systems, ensuring maximum uptime and reliability.
- Manage data center facility operations including electrical distribution, UPS, HVAC, and backup generators, ensuring business continuity.
- Supervise a maintenance team of technicians, assign daily tasks, monitor performance, and provide technical training to enhance skill levels.
- Administer spare parts inventory management, optimizing stock levels, reducing lead time, and ensuring availability of critical spares.
- Plan and execute preventive maintenance schedules for Special Purpose machines (Komax, Lumberg, Suso, Rofin), motors, drives, PLCs, and facility equipment.
- Conduct root cause analysis (RCA) and implement corrective and preventive actions (CAPA) to reduce MTTR and improve MTBF.
- Drive Kaizen, 5S, TPM, and Lean Six Sigma initiatives to improve OEE, reduce downtime, and achieve cost savings.
- Ensure ISO audit compliance (9001, 14001, TS16949), maintain documentation, and support safety/environmental standards.
- Ensure ISO audit compliance (9001, 14001, TS16949), maintain documentation, and support safety/environmental standards.
- Collaborate with production, quality, and engineering teams to resolve cross-functional issues and support continuous improvement.
- Monitor maintenance budget and KPIs, prepare monthly reports, and present reliability analysis to management.
Shift Leader
KROMBERG & SCHUBERT MIDDLE EAST FZE
07.2010 - 01.2020
- Handled robotic and PLC-based equipment, motors, drives, and sensors.
- ISO9001, ISO 14001, TS 16949 Certified Company.
- Performed diagnostics and troubleshooting to evaluate equipment performance and increase reliability.
- Trained and coached junior team members to maximize knowledge and competencies and increase performance.
- Collaborated with engineering teams to develop maintenance strategies for critical equipment.
- Installed new technological equipment, following strict specifications and safety protocols.
- Adhered to health and safety regulations, promoting a safe working environment.
- Implemented cost-saving initiatives, and improved production reliability.
Associate
ASHOK LEYLAND UAE (LLC)
12.2008 - 06.2010
- Maintained machinery for commercial vehicle manufacturing operations.
- Ensured the smooth functioning of the assembly line by addressing electrical and mechanical faults.
- Maintenance and troubleshooting of EOT cranes.
- Conveyor systems installation and repair
- Hydraulic stretching machine servicing and maintenance
- Oversaw quality control processes, maintaining high standards for project outputs and deliverables.
- Collaborated with cross-functional teams to deliver project requirements on time and within budget.
Senior Technician
TIDC India
04.2006 - 08.2008
- Worked in ISO 9001:2008, ISO 14001:2004, and OHSAS 18001:2007 certified environment.
- Expertise in operation, maintenance, and servicing of high-temperature furnaces (MBF & SQF types), ensuring process stability, energy efficiency, and safety compliance.
- Hands-on experience in hydraulic and mechanical press systems; performed maintenance, fault rectification, and reliability improvements.
- Maintained and troubleshot PLC-based automatic chain assembly and production machines, reducing downtime and ensuring smooth operations.
- Managed installation, preventive maintenance, and repair of complex technical systems in strict adherence to safety and regulatory standards.
- Operated and maintained 4 × 1250 KVA generator sets with Automatic Transfer Switch (ATS) panels for seamless power changeover.
- Maintained and serviced EOT cranes, hoists, and material handling systems to support continuous production logistics.
- Handled high-voltage and low-voltage electrical systems including SF6, VCB, ACB, and OCB breakers, ensuring safe and reliable power distribution.
- Carried out maintenance and troubleshooting of air compressors, pneumatic systems, and plant utilities to support uninterrupted operations.
- Implemented preventive maintenance schedules, root cause analysis, and corrective actions to reduce breakdowns and improve MTBF (Mean Time Between Failures).
- Coordinated with cross-functional teams to ensure compliance with ISO/TS standards, safety protocols, and energy conservation practices.
- Prepared maintenance reports, spare parts planning, and documentation to meet company and audit requirements.
Maintenance Technician
VIJAY CEMENTS
04.2004 - 04.2006
- Installed, maintained, and repaired electrical wiring, equipment, and fixtures in compliance with codes and safety standards.
- Performed maintenance and servicing of high-capacity LV motors (408 HP, 200 HP, 100 HP) used in rotating ball mills, raw mills, kiln furnaces, and belt conveyor systems.
- Carried out routine inspection and preventive maintenance of LV and MCC panels supporting cement plant operations.
- Troubleshot and serviced motors, drives, and control systems across various capacities, ensuring minimal downtime.
- Operated and maintained 1500 kVA generator sets with Automatic Transfer Switch (ATS) panels for uninterrupted power supply.
- Identified and rectified operational abnormalities in motors, panels, and plant electrical systems to improve equipment reliability.
- Repaired and maintained electrical distribution systems to reduce wear and tear, ensuring safe and reliable functionality.
- Conducted safety inspections, testing, and compliance checks of electrical equipment as per ISO and plant safety standards.
- Supported the operation and maintenance of kiln mechanical furnaces, raw mills, and conveyors by ensuring reliable electrical systems and controls.
- Coordinated with mechanical teams for integrated maintenance of rotating equipment and implemented energy-efficient electrical practices.
Education
MBA - Production And Operation Management
Alagappa University
India05-2024
Diploma - Electrical and Electronics Engineering
Indian Institute of Intergrated Education& Tech
BSc - Physics
Manonmaniam Sundaranar University
Tirunelveli, IN-TNITI - Electrical
S K V Industrial Training Institute
Dindugal, IN-TNSkills
- Preventive, Predictive & Corrective Maintenance
- Maintenance Planning & Scheduling (CMMS)
- Root Cause Analysis (RCA), CAPA & Reliability Improvements (MTBF, MTTR, OEE)
- Electrical & Mechanical Systems (Motors, Drives, PLC, Sensors, LT Circuit Breakers – ACB, OCB, VCB)
- MEP Systems (HVAC, Electrical, Plumbing, Fire Safety)
- Data Center Facilities Management (BMS, DCIM, UPS, PDUs, Switchgear)
- Vendor & Contractor Management
- Spare Parts Inventory Control & Procurement
- TPM, 5S, Kaizen, GEMBA, Continuous Improvement
- ISO Standards (ISO 9001, ISO 14001, TS16949) & Audit Compliance
- HSE Compliance, Work Permits, Risk Assessment & Safety Training
- Budgeting, Cost Control & Resource Allocation
- Technical Documentation & Reporting (MIS, KPIs, Downtime Analysis)
- PRISM / ENERGY COMPONENT, PI, RIMS, LIMS Data Management
- Electrical CAD & MS Office Tools
Certification
- Advanced Training in Industrial Automation (ATIA) - 2014
- AutoCAD Electrical - Certified Course, 2015
- Driving license - UAE
- MS - Office
Key Projects & Achievements
- Successfully installed and commissioned new plant machinery, ensuring smooth start-up and reliable operations.
- Developed and implemented new machines and upgrades, enhancing production efficiency and process reliability.
- Achieved cost savings through optimization of plant operations, preventive maintenance, and energy-efficient practices.
- Led the installation and commissioning of additional and new data centers, ensuring uninterrupted data management and operational continuity.
- Coordinated cross-functional teams for facility projects, completing work on time while adhering to safety and compliance standards.
LANGUAGES
Tamil
English
Hindi
Malayalam
Timeline
Maintenance Engineer
KROMBERG & SCHUBERT MIDDLE EAST FZE
04.2020 - Current
Shift Leader
KROMBERG & SCHUBERT MIDDLE EAST FZE
07.2010 - 01.2020
Associate
ASHOK LEYLAND UAE (LLC)
12.2008 - 06.2010
Senior Technician
TIDC India
04.2006 - 08.2008
Maintenance Technician
VIJAY CEMENTS
04.2004 - 04.2006
BSc - Physics
Manonmaniam Sundaranar University
ITI - Electrical
S K V Industrial Training Institute
MBA - Production And Operation Management
Alagappa University
Diploma - Electrical and Electronics Engineering
Indian Institute of Intergrated Education& Tech
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