SURYAKANT DIXIT
WORKSHOP MANAGER
Summary
Valid up to : 17-Dec.-2023. Experience Summary Having more than 18+ years’ hands on Experience as a Welding, production & QA/QC Professional, fabrication production in structure, ASME vessel fabrication, Repair & refurbishment of Sub-Sea Production equipment. Versatile in Fabrications & Inspections; Planning & Project Management, Vendor Audits, NDT, Implementation of ISO Systems, Mechanical Testing of Weldments, Metallography, Installation & Mechanical Completion of Mechanical Equipment’s, Third Party Inspections, Planning & Scheduling, Etc., Experienced as Inspection Supervisor, Inspection Engineer, QA/QC Engineer and Welding Inspector in Saudi Arabia, Kuwait and India for various projects and shut down jobs. Experienced in refinery, petrochemical and boiler plants construction and shutdown work. Experienced in inspection and QC activities of the fabrication and installation of oil and gas pipelines, storage tanks, piping, structural, pressure vessels, boilers, and reactors. MBA in Project Management. (SSM -continue) Computer knowledge MS-Word, MS Excel. Auto CAD 2D & 3D. Computer Networking. SAP -System Operating To utilize my skills and abilities in mechanical oriented industry that offers professional growth to both me and company while being resourceful, innovative, and flexible. Seasoned Workshop Manager versed in allocating resources, coordinating workload and maintaining schedules. Effective at managing supplies and providing technical expertise to employees. Talented team leader highly experienced in workshop environments. Action-oriented and quality-driven with a demonstrated record of improving shop performance and effectively controlling costs. Focused on keeping operations running smoothly and employees on-task to produce high-quality work. Knowledgeable about inventory, project and team management. Excellent communication and relationship-management skills. Personable PRODUCTION MANAGER with proven track record of success managing and leading social services programs. Skilled in grant writing, budgeting and program evaluation. Strong collaborator and committed to leading and inspiring teams to achieve shared goals. Dedicated candidate eager to leverage knowledge in social services and program development. Skilled in running social services initiatives and developing policies and procedures. Collaborative and committed to addressing social issues to improve quality of life in marginalized communities. Conscientious professional with extensive experience advocating for social and economic well-being of individuals and families. Skilled at providing guidance, support and assistance. Strong communication and management skills and committed to inspiring community service.
Overview
25
25
years of professional experience
2002
2002
years of post-secondary education
Work History
Workshop Manager
Flow Test Equipment
02.2019 - Current
- Piping, Structure & oil field equipment
- Responsible for producing skids, transportation frames, piping packages and trailer mounted equipment
- Refurbishment of used trailer package and well head products
- Manpower planning, raw material arrangement and follow up
- Preparation material request, monitoring and checking of required welding consumables, welding equipment, consumables storage and handling, tools, and fixtures, monitoring fabrication production work from start to finishing as per approved drawings, follow up and involvement for stage wise inspection, offering for final inspection
- Follow up for regular and periodic maintenance
- Responsible for manufacturing separator with capacity 2K, 1440psi, surge tanks, heat exchangers and various types of oil separation equipment
- Choke manifolds with skid, sand separators, triplex pumps MPD and UBD equipment
- Working with shop floor team with approved drawings, approved material, transferring material trace number, fit-up inspection on structural builds, shell LS, CS weld joints, nozzles fit up, dish ends and supports as per ASME standard
- Stage-wise inspections with approved ITP and weld plans
- Allocation of work planning as per completion target
- Assigning, work planning, supervising, and guiding to team
- Coordinating between all departments, stores, QA/QC, purchase, projects, and design
- Attending safety meetings, weekly production meetings
- Attending internal audits, ISO audits and client’s audits
- Helping with the purchase department with getting quotes from suppliers, advising with technical
- Clarifications
- Planning, preparing, and conducting In-house training programs for the welders, fabricators, and mechanical technicians
- Monitoring safety rules, ISO requirement and local government rules implantation
- Helping for renewal of yearly company fitness certifications
- Monitoring on calibration of welding equipment, measuring instruments and digital checking equipment
- Quality Audit and internal audit on engineering, construction and inspection activities of contractors, sub-contractors, and vendors
Fabrication Supervisor
Magnum Technology Center
07.2012 - 01.2019
- Piping, structure & vessel fabrication
- Responsible for producing skids, transportation frames, piping packages and trailer mounted equipment
- Manpower planning, raw material arrangement and follow up
- Preparation material request, monitoring and checking of required welding consumables, welding equipment, consumables storage and handling, tools and fixtures, monitoring fabrication production work from start to finishing as per approved drawings, follow up and involvement for stage wise inspection, offering for final inspection
- Follow up for regular and periodic maintenance
- Responsible for manufacturing separator with capacity 2K, 1440psi, surge tanks, heat exchangers and various types of oil separation equipment
- Choke manifolds with skid, sand separators, triplex pumps MPD and UBD equipment
- Working with shop floor team with approved drawings, approved material, transferring material trace number, fit-up inspection on structural builds, shell LS, CS weld joints, nozzles fit up, dish ends and supports as per ASME standard
- Stage-wise inspections with approved ITP and weld plans
- Monitoring safety rules, ISO requirement and local government rules implantation
- Allocation of work planning as per completion target
- Assigning, work planning, supervising, and guiding to team
- Coordinating between all departments, stores, QA/QC, purchase, projects, and design
- Attending safety meetings, weekly production meetings
- Attending internal audits, ISO audits and client’s audits
- Helping with the purchase department with getting quotes from suppliers, advising with technical
- Clarifications
- Helping for renewal of yearly company fitness certifications
- Monitoring on calibration of welding equipment, measuring instruments and digital checking equipment
- Quality Audit and internal audit on engineering, construction and inspection activities of contractors, sub-contractors, and vendors
- Planning, preparing, and conducting In-house training programs to the welders, fabricators, and mechanical technicians.
QC INSPECTOR
Kharafi National. Kuwait
12.2011 - 07.2012
- Piping and structure fabrication
- Responsible for the inspection of structural fabrication (pipe rack modules and skid) including fit-up inspection, Welding inspection and final dimensions inspection for Laggan Gas Plant Project
- Witnessing NDT process (UT, MPT, DPT)
- Responsible for fit-up inspection and final weld visual inspection of piping for “Dilem” Piping project.
QA/QC Engineer
AL YUSR TOWNSEND & BOTTUM CO.LTD
-Jubail
12.2007 - 10.2011
- Piping Fabrication and Installation:
- Coordination with clients and consultants regarding quality related activities
- Guiding the team of QA/QC Inspectors team on day-to-day quality related activities/issues
- Preparation of QA/QC programs, developing inspection test plan and QC formats, recording inspection results and maintaining inspection records
- Quality Audit on engineering, construction and inspection activities of contractors, sub-contractors, and vendors
- Quality Surveillance and monitoring of contractor and sub-contractor construction and quality control activities
- Monitoring the implementation of QC plans
- Suggesting remedial actions to the non-conformance reports
- Review and approval of WPS, PQR, welder qualification Records, QC dossiers and pressure test packages, NDT, PWHT and PMI reports
- External and internal inspection of vessels, heat exchangers, columns, piping systems and storage tanks in petrochemical plants
- Piping fabrication, installation of different material like CS, SS and alloy
- Punch listing and final line check prior to commissioning and hand over project
- Inspection of installation of rotating and static equipments (checking coordinates, elevation, alignment, verticality, solo run test, final piping and coupling alignment, mechanical running test)
- Inspection of insulation activities of piping and equipments (material verification, surface preparation inspection, insulation thickness measuring, metal jacketing inspection etc.)
- Painting and galvanizing inspection, like surface preparation, whether condition and final inspection
- Witnessing mechanical testing of welding specimens at the laboratories
- Witnessing Qualification of Welders and Bonders for HDPE, FRP, RTR material as per project standards, specifications, and codes
- Witnessing Hydro test packages (pressure break, blinding limits, pressure gauges and filling point location), pneumatic test, pad pressure test.
Worldwide Oilfield &Machines Pvt Ltd
Pune
08.2005 - 11.2007
- For two years & three months as “Welding Engineer” in the field of corrosion resistance welding and heat treatment
- Responsible for maintain & improve Welding Quality & minimize rejection, preparing welding procedure, conduct welders qualification test, Interpretation of defects in corrosion resistance groove, spools, rings of gate valves, well heads of different types of material like SS 316,410, Inconel 625.Structural welding used for the gate valve, ball valve and pig valve, BOPs and wellhead as per API 6D
- Aware of welding types SMAW, MIG/MAG, SAW, and GTAW
- Responsible for heat treatment process after welding
- Responsible for the complete inspection as required by the existing company standard codes.
Jr. Production Engineer
M/S.Raj Power Parts & Engg. Pvt. Ltd
Pune
02.2004 - 08.2005
- For one and half years in the field of Sheet metal production like airtight containers, ducts, skids etc
- Fabrication various types of ducts, air seal containers, skids
- Seen weld visual for the structural welding joints and preparing reports after the inspection
- Planning of production and manpower, calculations of sheet metal manufacturing jobs
- Update daily activity and report to management to avoid delays and improve quality product.
M/S. Walchandnagar Ind. Ltd
10.1998 - 01.2001
- For three and half years in the field of Fabrication of structure, fabrication of jigs & fixtures in Tool Room
- Responsible for inspecting various types of jigs and fixtures used for machining process and structural welding
- Execute the requirement of fabrication of Sugar Machinery, Boilers, Heat exchangers, Heavy marine Tanks, Multi spindle gears, and Satellite parts & report to manager
- Responsible for calibration of measuring instruments, dial gauges, pressure gauges, maintain history records as per ISO standard
- Attained ISO & Internal audit
- Seen weld visual for the structural welding joints and preparing reports after the inspection
- Please note: - Experience certificate not available to show, as it was on contract base work
Education
653, API 580, API 650, API 1104, ASME B 31.3, ASME B31.8 -
Mansoori. SGS
Diploma - Mechanical Engineering
BTE
Diploma - Project Management
LUC
Diploma - Mechanical Engineering
Govt. Polytechnic, Board of Technical Education
Quality Management and ISO 9001 - undefined
Awareness Seminar. 18 - undefined
Internal Auditor certificate. 19-20 - undefined
API 510 Training Course - undefined
1 1 - 04.2001
Skills
Teamwork and Collaboration
Timeline
Workshop Manager
Flow Test Equipment
02.2019 - Current
Fabrication Supervisor
Magnum Technology Center
07.2012 - 01.2019
QC INSPECTOR
Kharafi National. Kuwait
12.2011 - 07.2012
QA/QC Engineer
AL YUSR TOWNSEND & BOTTUM CO.LTD
12.2007 - 10.2011
Worldwide Oilfield &Machines Pvt Ltd
08.2005 - 11.2007
Jr. Production Engineer
M/S.Raj Power Parts & Engg. Pvt. Ltd
02.2004 - 08.2005
M/S. Walchandnagar Ind. Ltd
10.1998 - 01.2001
653, API 580, API 650, API 1104, ASME B 31.3, ASME B31.8 -
Mansoori. SGS
Diploma - Mechanical Engineering
BTE
Diploma - Project Management
LUC
Diploma - Mechanical Engineering
Govt. Polytechnic, Board of Technical Education
Quality Management and ISO 9001 - undefined
Awareness Seminar. 18 - undefined
Internal Auditor certificate. 19-20 - undefined
API 510 Training Course - undefined
1 1 - 04.2001
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