VIGNESH PV
Quality Assurance and control Engineer I ASQ CQE, LSSBB, ISO 9001 LA, AWS CWI, NDT-II
Neom
Summary
Currently Supplier Quality Lead for the NEOM Green Hydrogen Project in Saudi Arabia, managing quality assurance processes for $3 Billion renewable energy projects and ensuring compliance with rigorous industry standards Senior Quality Management Professional & ASQ Certified Quality Engineer, with strong exposure of working in technically advanced, cost-efficient and state-of-the-art Manufacturing systems and high-capacity plants. Strong exposure in establishing Quality Management Systems such as ISO 9001, ISO 17025, ISO 45001, ISO 18001 and Lean Manufacturing Concepts Possess robust background in Non-Destructive Testing (NDT), development of inspection & test plan, project specific procedures and method statement for fabrication / welding / NDT procedures. Led business critical Six-Sigma & Lean projects for elimination of process non-value-added activities. Knowledge in advanced quality management methodologies, such as statistical process control (SPC) and root cause analysis, to proactively identify and resolve quality issues Proficient in investigating, analyzing & correcting problems in quality at supplier location through process audits and in assuring that all materials represent maximum quality through quality control inspections. Proficient innovative problem-solving techniques, including root cause analysis using tools like 8D and A3
Overview
15
15
years of professional experience
6
6
years of post-secondary education
12
12
Certifications
4
4
Languages
Work History
Manager - QA/QC (Supplier Quality)
Larsen & Toubro Saudi Arabia LLC
03.2023 - Current
- Company Overview: Renewables IC, Project: NEOM Green Hydrogen Project, KSA
- Managing supplier quality for critical components of the 380kV GIS Substation and Overhead Transmission Lines, ensuring strict adherence to the highest quality standards
- Serving as the primary liaison between suppliers and clients, aligning quality expectations with project requirements
- Conducting 'Pre-Inspection meeting (PIM); conducting thorough reviews and submissions of Vendor Inspection Test Plans (ITPs) and Factory Acceptance Test (FAT) procedures
- Coordinating and managing pre-qualification audits, kick-off meetings, and in-process inspections, ensuring that all supplier activities adhere to established quality protocols
- Organizing & executing comprehensive audits and evaluations of supplier performance, identifying areas for improvement and implementing corrective actions as necessary
- Identifying & engaging Third Party Inspection Agencies (TPIA) to conduct inspections at vendor facilities, ensuring that all components meet quality and safety standards
- Facilitating Material Inspection Requests (MIR) with clients, obtaining necessary clearances for construction work and ensuring timely project progression
- Utilizing the Aconex platform for efficient project documentation and management, streamlining communication and record-keeping processes
- Developing new suppliers; screening & analyzing their capability; conducting supplier quality & process audits; performing Root Cause Analysis (RCA) for the deviations
- Preparing and submitting detailed look-ahead reports for vendor quality activities, promoting transparency and accountability and for adequate/necessary planning
- Responsible for maintaining the ITP register, FAT log and NCR database, ensuring all inspections, tests, non-conformities, and quality submissions are documented, tracked, and aligned with project requirements and timelines
- Monitored supplier performance and assigned ratings based on quality, delivery, and compliance to ensure alignment with project requirements
- Managing the non-conformance program, including investigation and corrective action programs (CAPA)
- Developing Key Performance Indicators (KPIs) for quality program and preparing weekly/Monthly status reports
- Renewables IC, Project: NEOM Green Hydrogen Project, KSA
Manager - QA/QC (Head of the Department)
Larsen & Toubro Limited
11.2020 - 02.2023
- Company Overview: Structural Steel Manufacturing, Puducherry, India
- Directed the quality management processes for a manufacturing unit producing 100k TPA of structural steel, ensuring compliance with quality management systems and industry standards
- Designed, documented, implemented & attained continual improvement of Quality Management System (QMS); led a diverse team of over 80 quality control professionals
- Initiated and successfully obtained ISO/IEC 17025:2017 accreditation for the mechanical and chemical laboratory, enhancing the credibility and capabilities of the quality assurance function
- Conducted extensive audits, including process, internal, external, and cross-factory audits
- Managed customer complaints effectively, ensuring timely resolution and maintaining strong relationships with clients through proactive communication and support
- Developed and implemented Standard Operating Procedures (SOPs) for new operations
- Employed root cause analysis and quality control tools to identify and address quality issues
- Championed various Kaizen initiatives aimed at improving productivity, quality, cost, delivery, safety, and morale (PQCDSM) across the manufacturing unit
- Enforced compliance to all quality management systems, reporting NCs, identifying the root causes and effectively implementing corrective measures; analyzed process flaws using tools like SPC
- Designed, implemented supplier quality processes including dimensioning & tolerance, measurement system analysis, error proofing, Gage R&R
- Achieved zero incidents and non-conformities in the Environmental Management System (EMS) and Occupational Health and Safety Management System (OHSAS) over a three-year period
- Led NDT initiatives throughout project execution, developed specialized NDT procedures, and ensured all methodologies were customized to meet project requirements
- Established a QA/QC system for welding of structural components, incorporating both destructive and nondestructive testing methods
- Implemented and maintained quality control procedures and protocols in compliance with ASME, AWS, and ISO standards
- Spearheaded the development of a risk management framework that proactively identified potential quality issues, leading to a significant reduction in project delays
- Structural Steel Manufacturing, Puducherry, India
Assistant Manager - QA/QC (Supplier Quality)
Larsen & Toubro Limited
06.2018 - 10.2020
- Company Overview: Structural Steel Manufacturing, Puducherry, India
- Managed the quality assurance processes for steel, fasteners, and fabricated articles across a network of over 35 vendors throughout India
- Conducted 10+ Pre-Qualification assessments; and inspections of procured materials and supplier processes
- Developed and implemented internal audits for existing quality control measures
- Provided technical support and training to suppliers, ensuring that quality expectations were met and nonconformities were minimized through effective process audits
- Created a vendor assessment questionnaire to systematically evaluate new suppliers, ensuring that only qualified vendors were engaged for procurement activities
- Developed and executed a supplier performance monitoring system that provided real-time insights into quality metrics, improving supplier quality ratings
- Successfully reduced non-conformities among suppliers through targeted process improvement
- Structural Steel Manufacturing, Puducherry, India
Senior Engineer - QA/QC (Customer Relation & FG Inspection)
Larsen & Toubro Limited
04.2016 - 05.2018
- Company Overview: Structural Steel Manufacturing, Puducherry, India
- Coordinated with customers during Factory Acceptance Tests (FAT), ensuring that all products met quality standards and received clearance without remarks for approximately 100K MT of steel annually
- Collaborated with new customers and the contracts team to secure factory approvals for material supplies, enhancing the company's reputation and reliability in the market
- Managed relationships with various international clients, including SEB-Malaysia and EETC-Egypt
- Enhanced the Factory Acceptance Test (FAT) process by introducing standardized inspection protocols, which improved clearance rates to 97% without remarks
- Enhanced customer satisfaction ratings through quality assurance practices during the FAT process
- Structural Steel Manufacturing, Puducherry, India
Shop Floor Quality Engineer (Fabrication & Galvanizing Shop)
Larsen & Toubro Limited
01.2013 - 03.2016
- Company Overview: Structural Steel Manufacturing, Puducherry, India
- Conducted comprehensive visual, dimensional, and welding inspections of fabricated articles, ensuring compliance with engineering drawings and project specifications
- Performed galvanizing coating inspections in accordance with various standards and quality plans, ensuring that all products met quality expectations
- Prepared Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) in line with ASME/AWS standards, ensuring compliance with industry regulations, and conducted Welder Qualification Tests (WQT) to validate welders' skills and adherence to approved procedures
- Introduced a proactive inspection schedule that reduced inspection turnaround time, enhancing production efficiency and minimizing delays
- Successfully identified and resolved quality issues during inspections, reducing product defects and enhancing overall product quality
- Structural Steel Manufacturing, Puducherry, India
Inward Goods Inspection Engineer - QA/QC
Larsen & Toubro Limited
06.2010 - 12.2012
- Company Overview: Structural Steel Manufacturing, Puducherry, India
- Supervised inspections and testing of fasteners, consumables, and structural steel to ensure compliance with quality standards and project specifications
- Oversaw dimensional, mechanical, and chemical analysis testing of incoming raw materials, verifying adherence to quality requirements
- Developed technical delivery conditions for structural steel procurement, improving the quality assurance process and strengthening supplier relationships
- Structural Steel Manufacturing, Puducherry, India
Education
Bachelor of Science - Engineering Technology
Birla Institute of Technology & Science
01.2013 - 01.2016
Diploma - Mechanical Engineering (Foundry Technology)
PSG Polytechnic College
01.2007 - 01.2010
Skills
Quality Management System (QMS)
Lean Manufacturing Principles
Six Sigma Methodology
Continuous Improvement Tools
Failure Mode and Effects Analysis (FMEA)
Quality Management Tools
Measurement System Analysis (MSA)
Process & Performance Capability Improvement
Supplier Quality Management
Quality Auditing
Statistical Process Control (SPC)
Quality Assurance and Compliance
Root Cause Analysis (RCA)
Corrective Action and Preventive Action (CAPA)
Non-Destructive Testing (NDT)
Risk Management and Mitigation
ISO 9001
ISO 45001
ISO 18001
ISO/IEC 17025 Compliance and Implementation
Certification
Certified Quality Engineer (CQE)
Personal Information
- Year of Birth: 1992
- Nationality: Indian
Timeline
Manager - QA/QC (Supplier Quality)
Larsen & Toubro Saudi Arabia LLC
03.2023 - Current
Manager - QA/QC (Head of the Department)
Larsen & Toubro Limited
11.2020 - 02.2023
Assistant Manager - QA/QC (Supplier Quality)
Larsen & Toubro Limited
06.2018 - 10.2020
Senior Engineer - QA/QC (Customer Relation & FG Inspection)
Larsen & Toubro Limited
04.2016 - 05.2018
Shop Floor Quality Engineer (Fabrication & Galvanizing Shop)
Larsen & Toubro Limited
01.2013 - 03.2016
Bachelor of Science - Engineering Technology
Birla Institute of Technology & Science
01.2013 - 01.2016
Inward Goods Inspection Engineer - QA/QC
Larsen & Toubro Limited
06.2010 - 12.2012
Diploma - Mechanical Engineering (Foundry Technology)
PSG Polytechnic College
01.2007 - 01.2010
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