Vishnu Mohanan

• Leading an Operations and Maintenance team to manage aspects of a fast-paced concrete products manufacturing facility.
• Improved efficiency and productivity by eliminating waste and production constraints.
• Implemented improved training programs for maintenance employees.
• Diagnosed and resolved machine operation variations and equipment problems.
• Organizing and structuring the machine spare parts and consumable items.
• Reviewed production orders, schedules, delivery date,s and inventory levels to determine product availability.
• Implemented changes in working conditions, equipment, and tools to improve workflow efficienc, and safety of team members.
• Estimating operations and Maintenance Cost
• Enforced plant safety policies and procedures, minimizing accidents and losses.
• Establish benchmarking and key performance indicators (KPI) as per the Plant/Machine Capacity.
• Observed operations and triggered corrective actions for deviations.
• Analysed operations data to identify process gaps and successfully implement change.
• Kept working knowledge of high-volume production equipment, processes, and assembly lines.

• In charge of production process and the employees work at Plant and yard with regards to effectiveness and safety of the work
• Investigated causes of unscheduled downtime to improve machine productivity.
• Oversaw continuous improvement initiatives to drive gains in quality, flow and output.
• Allocation of Daily Production report, Yard stock report, Raw material consumption report.
• Spare parts Management.
• Updating mix design in the system depends on the variation of raw material.
• Achieved maximum performance across safety, maintenance, and production metrics.
• Monitored equipment operation and facility systems to proactively detect malfunctions.
• Checking and controlling the inventory of raw materials, finished products and spare parts.
• Enforced plant safety policies and procedures, minimizing accidents and losses.

• In charge for Production and Maintenance of Production Facility.
• Prepare estimate for raw material/ maintenance / development activities and Maintain optimum inventory for spares in store.
• Leading a team to perform preventive maintenance.
• Scheduling shift and allocating employees to their respective shifts.
• Allocated resources for production and used assets to produce target output.
• Used monitoring systems to track and boost productivity.
• Analysed recurrent faults and develop sustainable solutions.
• Diagnosed and resolved machine operation variations and equipment problems.
• Preparation of breakdown and maintenance checklist.

• Liaised with customer support to facilitate service updates, maintaining efficient, effective services.
• Maintained, managed and updated databases frequently.
• Generated accurate paperwork and reports detailing repair, service and customer notes to maintain high quality documentation.
• Tested and repaired returned subassemblies and components, conducting Root Cause Analysis for recurring indents and escalating findings to management.
• Performed inspections and repairs of the Transformer temperature Motoring system and maintained strict compliance with the manufacturer's specifications and performance regulations.
• Sites calibration and sites surveys of Power and Distribution transformers installed in Substations, generating stations, and Distribution stations
• Installation and commissioning of MC panel, Temperature scanners/Indicators on transformer, generator and motors.
• Performed accurate electrical testing, enabling safe system fault repairs.
• Incoming stage inspection and testing of Fiber Optic Based Temperature Measurement System.
• Preparation of Quotation, Performa Invoice, and service bill for Out of warranty/repair.
• Calibration/Testing of Transmitters, Analogue and digital instruments
• Collection of site analysis and customer satisfaction report.
• ISO documentation.