Summary
Overview
Work history
Education
Skills
Accomplishments
Additional Information
Languages
Timeline
Hi, I’m

SIVAJI MANIGANDAN

Al Fujairah City,Fujairah
SIVAJI MANIGANDAN

Summary

  • Experienced Mechatronics Engineer with a 16-years track record in the Drive and Automation sector, specializing in MV/LV drive commissioning, installation, field technical service, and customer support.

Skills:


  • Proficient in Service sales, technical support, installation, commissioning, and troubleshooting of MB/LV drives.
  • Recognized field expert in commissioning, servicing, and maintaining PCS,PLC, and Large Drives across Siemens, Fuji Electric, Vacon, and ABB systems.
  • Strong analytical skills for failure data analysis and the creation of professional reports and presentations.
  • Proven experience in managing FAT, SAT, and on-site subcontractors.
  • Adept at handling customer inquiriesand delivering effective system solutions.
  • Exceptional training capabilities for technicians and adept at fostering lasting customer relationships through comprehensive product and service training. Willing to travel internationally to support service centers.

Overview

17
years of professional experience
4
years of post-secondary education

Work history

M/S GPS CHEMOIL LLC

Electrical & Instrumentation Senior Engineer
07.2015 - Current

Job overview

• Proficiently manage both project and maintenance tasks within Electrical and Instrumentation fields.
• Offer specialized Siemens PCS 7 programming support tailored to process requirements.
• Conduct commissioning and provide service support for VFD and AC drives, particularly for pump applications.
• Demonstrate expertise in handling hazardous classified areas, including Class I & II and ExZones 1, 2 & 3.
• Skillfully commission and maintain actuators, including Rotork and AUMA models.
• Provide valuable PLC programming support and modifications for GE Cimplicity and PLC (Rx3i) systems.
• Handle commissioning, installation, and troubleshooting support for Ultrasonic flow meters, sensors, and transmitters.
• Successfully commission and maintain the Tank Gauging System, specifically using Rosemount - Emerson equipment.
• Accomplished in the commissioning and maintenance of Medium Voltage Drives, with experience up to 6.6kV.
• Expertise in integrating Siemens PCS 7 and PLC systems for projects like Berth 3A/3B & Matrix Manifold.
• Developed effective CMMS (Computerized Maintenance Management System) and Management Reporting Systems using SAP.
• Ensure strict adherence to PTW (Permit to Work) systems and safety procedures among contractor employees.
• Proficiently manage instrumentation and control documents, including PIDs (Piping and Instrumentation Diagrams) and instrument specifications.
• Possess valuable experience in Energy Management Systems for Terminal Automation.

M/S FUJI ELECTRIC INDIA PVT LTD
Chennai, India

Automation and AC Drives Service Assistant Manager
2012 - 2015 (3 years)

Job overview

 Drives and Automation - Account Management in South India :Acted as an account manager for the South India region, offering dedicated service sales support for Automation and AC drives.
 Medium and Low Voltage Drive Expertise :Specialized in medium and low voltage drives, showcasing proficiency in field commissioning and service assistance.
 Fuji Frenic Series Drive Specialist:Demonstrated expertise in installing, commissioning, and providing application and field service support for the Fuji Frenic series drives, encompassing a capacity range of 0.1KW to 630KW.
 Technical Support for Elevator and Escalator Industry :Provided valuable technical support to the elevator and escalator industry, encompassing troubleshooting and in-depth fault-finding analysis.
 Comprehensive Customer Support: Delivered on-site support to customers, handling tasks such as quotations, R-business interactions, and tailored training programs.
 Technical Investigations and Solutions :Conducted technical investigations, generating detailed reports for defective products, and offered well-informed recommendations for repair or replacement.
 Customized Product Modifications: Executed on-site modifications and upgrades for electrical products and features, aligning them with customer-specific requirements.
 Commissioning and Application Support :Provided commissioning and application support to both domestic and international customers through annual maintenance contracts (AMCs).
 Warranty Claim Management :Assisted in the installation and commissioning of new products and extended support by managing warranty claims and maintaining comprehensive warranty records.
 Spare Parts Management: Oversaw the stock of spare parts and promptly provided quotations to customers and distributors.
 Technical Presentations and Training :Conducted informative technical presentations and service training sessions for distributor engineers and direct customers.
 Specialization in Fuji Electric Products :Specialized in commissioning support for key Fuji Electric products, notably the Frenic-Lift series and Multi, showcasing in-depth product knowledge and expertise
Application Oriented Experience:-
• Expertise in large drive applications including HVAC, elevators, cranes, textiles industries, winding applications, and conveyors.
• Involved in various projects such as Tandem Press Line for Renault Nissan Automotive India, Assembly Line Conveyor for Toyota Kirloskar Motor, Antisway for PSA Chennai International Port, and Weaving & Loom for KG Textiles.
• Experienced in VFD for ID and FD fans for boilers and dryers, as well as jaw crusher, cone crusher, and vibration feeder applications.
• Hands-on experience with AC drives, servo drives, PLCs, and PCS, including products such as Fuji Electric Frenic-VG7s, Frenic-Mega, Frenic-G11s, Frenic-Lift, Frenic-W, Frenic-Alpha, and Frenic-Alpha 5 series.

M/S SAINT GOBAIN GYPROC LLC
Abudhabi , UAE

Automation and Maintenance Specialist
2009 - 2012 (3 years)

Job overview

  • OPPORTUNITIES FOR MID-LEVEL ASSIGNMENTS IN THE FIELD OF DRIVE AND AUTOMATION WITHIN THE ENGINEERING, with a 16-years track record in the Drive and Automation sector, specializing in MV/LV drive commissioning, installation, field technical service, and customer support
  • Skills:
  • Proficient in Service sales, technical support, installation, commissioning, and troubleshooting of MB/LV drives
  • Recognized field expert in commissioning, servicing, and maintaining PCS,PLC and Large Drives across Siemens, Fuji Electric, Vacon, and ABB systems
  • Strong analytical skills for failure data analysis and the creation of professional reports and presentations
  • Proven experience in managing FAT, SAT, and on-site subcontractors
  • Adept at handling customer inquiries and delivering effective system solutions
  • Exceptional training capabilities for technicians and adept at fostering lasting customer relationships through comprehensive product and service training
  • Willing to travel internationally to support service centers.

RTE -BRAKES INDIA

Assistant Engineer
08.2006 - 08.2009

Education

Birla Institute of Technology and Science, Pilani
Dubai

B.Tech from Engineering Technology, Mechatronics&Industrial Automation
01.2019 - 12.2022

Nettur Technical Training Foundation

Diploma from Mechatronics Engineering

Certificate in Process Safety Management (PSM - I) From NEBOSH , UK

Saint Gobain Gyproc

WCM Class Manufacturing PM Course

Skills

  • PERSONALITY TRAITS
  • Ability to work individually and in a team environment, deterministic, enthusiastic, hardworking and problem solving abilities in logical approach
  • A Strong Passionand and actions before the speech
  • Specialized work knowledge and know-how
  • A Smart working style
  • Expertise in Siemens PCS 7 and Emerson Tank Gauging System
  • Automation Maintenance specialist
  • AC drives - Installation,commissioning, and maintenance
  • Breakdown support
  • Preventive maintenance - SAP CMMS
  • Equipment installation
  • 5S organisation
  • Root cause analysis
  • Engineering support
  • Project scheduling
  • Inventory maintenance
  • Industrial control systems

Accomplishments

  • SINCE SEPT 2009 - SEPT 2012 : M/S SAINT GOBAIN GYPROC LLC AS A AUTOMATION & MAINTENANCE SPECIALIST
  • Siemens Master drive & Micro Master drive training - (Vasundara Automation and Engineering Services Pvt
  • Ltd Sharjah,UAE)
  • WCM Class Manufacturing PM Course (British Plaster Board - UK)
  • Experience in Drying Technology with Gas Burners.Grinding & Dust Extraction Systems
  • SCADA, Automation & Instrumentation/Failsafe Automation Systems
  • ERP,CMMS and Management Reporting Systems
  • Software Experience in Drive Monitor, Siemens Starter,Simatic Manager,WinCC
  • Expertise in advanced STEP 7 PLC (FB, LAD) systems & providing technical support on Instrumentation & Control for Erection & Commissioning and maintenance of Process Control Instruments
  • Maintenance / shutdown job, attending the planning and completion of job in the minimum time frame
  • World Class Manufacturing practitioner course and implementation (WCM) Standard for Maintenance and reduce time and improve plant availability
  • SINCE AUG 2006 - AUG 2009 RTE -BRAKES INDIA DIVISION, SHOLINGER, TAMILNADU, INDIA : AS A ASST ENGINEER - PED DEPT
  • Joined as Campus Recruit and underwent training in Programming of PLC (Ladder)
  • INDUSTRY SAFETY
  • Electrical Safe Work Practices
  • LOTO - Lock-out Energy Control
  • Firefighting : HSE International - UK
  • First Aid : HSE International - UK

Additional Information

  • Linkedin Profile :

Languages

English
Fluent
Tamil
Native
Hindi
Upper intermediate

Timeline

Birla Institute of Technology and Science, Pilani

B.Tech from Engineering Technology, Mechatronics&Industrial Automation
01.2019 - 12.2022

Electrical & Instrumentation Senior Engineer

M/S GPS CHEMOIL LLC
07.2015 - Current

Automation and AC Drives Service Assistant Manager

M/S FUJI ELECTRIC INDIA PVT LTD
2012 - 2015 (3 years)

Automation and Maintenance Specialist

M/S SAINT GOBAIN GYPROC LLC
2009 - 2012 (3 years)

Assistant Engineer

RTE -BRAKES INDIA
08.2006 - 08.2009

Nettur Technical Training Foundation

Diploma from Mechatronics Engineering

Certificate in Process Safety Management (PSM - I) From NEBOSH , UK

Saint Gobain Gyproc

WCM Class Manufacturing PM Course
SIVAJI MANIGANDAN